YEAR. Conveyor Belt Fasteners Konveyör Bant Raptiyeleri - PDF

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S YEAR Conveyor Belt Fasteners Konveyör Bant Raptiyeleri EN HINGED FASTENERS FASTENERS Ideal for rubber plied and PVC solid woven belting, the Selflex Rivet Hinged Fasteners delivers the performance, long

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S YEAR Conveyor Belt Fasteners Konveyör Bant Raptiyeleri EN HINGED FASTENERS FASTENERS Ideal for rubber plied and PVC solid woven belting, the Selflex Rivet Hinged Fasteners delivers the performance, long life, and easy installation that maximize belt availability. Features and Benefits: Self-setting rivets in staggered pattern for maximum holding ability without damage to belt carcass fibers. Built-in viewport for easy fastener positioning. Easy joint separation by simply removing the hinge pin. Easy installation with our patented design bolt or with nail-rivet. Suitable for working on small diameter rolls. Installation To make installation with bolts you will need only MA08-T installation wrench. To make installation with nail-rivets you can use MA08-40 installation tool for easy installation. 50cm, 60cm, 65cm, 80cm, 100cm, 120cm are the available sizes. Depending on your preference, fasteners can be shipped together with nail rivets or bolts&nuts inside carton boxes as 5 sets/box. Connecting pins are included in the boxes. Underground and surface mining, coal and hard rock, cement and asphalt plants, pulp and paper, sand and gravel plants, and other demanding applications. For belts from 8 10 mm(5/16 25/64 ) thick with mechanical fastener ratings up to 80 kn/m and minimum pulley diameters up to 300 mm. HINGED FASTENER SELECTION CHART Fastener Code Tension Range Suitable Belt Thickness Min. Pulley Diameter Connecting Pin Diameter kn/m mm inch mm inch mm inch MR /16 -25/ 8.0 5/16 You can watch the installation video of this fastener from 2 HINGED and STAPLED AND STAPLED FASTENERS FASTENERS With pre-inserted staples and a one-piece strip design, Selflex Hinged and Stapled Fasteners makes splicing quick and easy. Features and Benefits: Strong and impact-resistant splice. Abrasion resistant splice. The front edge of the fastener is beveled to allow it to interface smoothly with conveyor components. Installation The installation of MR01 and MR02 can be done with the installation tools MA02-10, MA02-20, MA02-40, MA The installation of MR03 can be done with the installation tool MA Available in sizes 60cm, 80cm, 100cm. Can be manufactured in special sizes as per order. Available in steel, stainless steel 316Q. Fasteners are shipped inside carton boxes as 5 sets/box. Connecting pins are included in the boxes. Package and baggage handling, cased goods, parts, food and agricultural products. Belts from 1,5-6,5 mm (1/16-1/4 ) thick, with mechanical fastener ratings up to 40 kn/m and minimum pulley diameters 50 mm. Fastener Code HINGED AND STAPLED FASTENER SELECTION CHART Tension Range Suitable Belt Thickness Min. Pulley Diameter Connecting Pin Diameter kn/m mm inch mm inch mm inch MR /16-1/ MR /8-7/ MR /16-1/ You can watch the installation video of this fastener from 3 WIRE HOOKS HOOKS Features and Benefits: Stainless steel material. Quick, economical installation. Low-profile fastener. Double-staggered-grip pattern that doesn t degrade the integrity of the belt carcass. Operates quietly and interfaces seamlessly with conveyor components. Installation MA01-75 Roller Lacer Lightweight, portable installation tools which gently and precisely roll the hooks into the belt for a low-profile splice. The length of the tool is 75cms. MA04-20 Vise Lacer Works with a vise. Length of the tool is 20cms. Wide variety of wire diameters, leg and point lengths. Fasteners are shipped inside carton boxes as 5 sets/box. Connecting pins are included in the boxes. Depending on their size wire hooks can be used with laundry belts, ligth-duty PVC belts, filter cloth, filter belts, heavy-duty PVC belts, rubber conveyor belts, heavy-duty conveyor belts. For belts up to 10 mm (25/64 ) thick and minimum pulley diameters 24mm. WIRE HOOKS SELECTION CHART Fastener Code Material Wire Diameter Length Suitable Belt Thickness mm inch mm inch Applications TR00x05 SS 316Q 0, 5cm /48-3/32 TR00x10 SS 316Q 0, 10cm /48-3/32 Laundry Belts TR01-Y SS 304Q cm /16-1/8 TR01-YU SS 316Q cm /16-1/8 PVC / Thin Belts / Food Industry TR01-DU SS 316Q 0.8 x x cm /24-3/32 TR02-Y SS 304Q cm /8-5/32 Filter Cloth/Filter Belts TR03-Y SS 304Q cm /32-7/32 Heavy Industry Belts / PVC TR04-Y SS 304Q cm /5-1/4 Rubber Conveyor Belts TR05-Y SS 304Q cm /64-5/16 TR06-Y SS 304Q cm /16-25/64 Heavy-Duty Belts/ Rubber Belts You can watch the installation video of this fastener from 4 BELT LACING LACING For systems with pulleys as small as 1 (25 mm) diameter, Selflex Lacing System offers an economical, low-profile splice. Features and Benefits: One-piece design provide uniform tension across belt width. Engineered to prevent pieces from working loose from belt. Installation MA01-75 Roller Lacer Lightweight, portable installation tools which gently and precisely roll the hooks into the belt for a low-profile splice. The length of the tool is 75cms. MA04-20 Vise Lacer Works with a vise. Length of the tool is 20cms. SR series No:1 and No:7 fasteners can be installed with MA04-20 vise lacer or with MA01-75 roller lacer. The other sizes of SR series can be installed with just a hammer. Available in steel or stainless steel. Continuous lengths to fit any belt width. Can be manufactured in special sizes. Fasteners are shipped inside carton boxes as 5 sets/box. Connecting pins are included in the boxes. Conveyor and transmission belts, as well as sanitary operations. Belts up to 9,5 mm thick and minimum pulley diameters up to 300 mm. BELT LACING SELECTION CHART Fastener No Suitable Belt Thickness mm inch Fastener Code Length (cm) Fastener Code Length (cm) Fastener Code Length (cm) 1 1,5 2,5 1/16-3/32 SR01 30 SR10G 100 SR ,5-3,2 3/32 1/8 SR07 30 SR20G 100 SR ,2 4,5 1/8 11/64 SR15 30 SR12 60 SR ,5 5,6 11/64-7/32 SR25 30 SR23 60 SR ,6 7 7/32-9/32 SR27 30 SR26 60 SR /32-5/16 SR35 30 SR36 60 SR ,5 5/16-3/8 SR45 30 SR46 60 SR48 80 You can watch the installation video of this fastener from 5 PLATE FASTENERS Engineered to meet the demands of the toughest material-handling applications, Selflex Plate Fasterners provide a strong, sift-free splice with superior holding ability. Their strength derives from a combination of top-and-bottom plate compression and high-tensile-strength bolts. Features and Benefits: Specially formed teeth penetrate belt carcass, without damaging fibers. Quick and easy on-site installation thanks to templets and piloted bolts that provide automatic alignment. Patented BR12S and BR20S series Fixed Bolt Plate Fasteners have fixed bolts on the plate and do not fall down during installation. Installation Installation can be done easily with installation template, wrench, punch, bolt braker. In order to prevent the bolt fall down, Plate Fastener Klips can be used during installation. Available in a variety of metal types to best suit your application. A variety of portable hand and power tools to speed installation. The sizes between BR10E - BR20E and BR12S - BR20S are shipped as 250 pcs./box. The sizes between BR21E - BR40E are shipped 100 pcs/box. Plate fasteners are shipped as demounted in plastic bags and inside carton boxes. Sand, gravel, crushed stone, cement, mines, salt and fertilizer factories. For belts from 5 30 mm (1/5 1.1/4 ) thick with max. mechanical fastener ratings 150 kn/m and minimum pulley diameters from mm (10 59 ). You can watch the installation video of this fastener from 6 PLATE FASTENER FIXED BOLT PLATE FASTENERS BR10E BR11E BR12E BR20E BR21E BR30E BR40E BR12S BR20S 1 1.1/4 1.1/ / /2 2 PLATE FASTENER SELECTION CHART Fastener Code Minimum Pulley Diameter Suitable Belt Thickness Tension Range inch mm inch mm kn/m BR10E /5-5/ BR11E /32 3/ BR12E /16 15/ BR12S /16-15/ BR20E /16-3/ BR20S /16 3/ BR21E /32-50/ BR30E /5-1.1/ BR40E /5-1.1/ NUMBER OF PLATE FASTENERS WILL BE USED FOR DIFFERENT BELT WIDTHS Plate Fastener BR10E BR11E BR12E BR20E BR21E BR30E BR40E Belt Width 300 mm 12 inch 400 mm 16 inch 450 mm 18 inch 500 mm 20 inch 600 mm 24 inch 650 mm 26 inch 700 mm 28 inch 750 mm 30 inch 900 mm 36 inch 1050 mm 42 inch 1200 mm 48 inch 1500 mm 60 inch 1800 mm 72 inch ELEVATOR BUCKETS BUCKETS Features and Benefits: Plastic elevator buckets are manufactured from polypropylene and metal elevator buckets are produced from steel. Strong and long lasting. Flat washers are used with plastic elevator buckets and dome washer are used with metal elevator buckets. The distance between the bolt holes can be changed. There are different sizes as shown in the chart. Can be shipped with nylon nuts. Can be shipped with carton boxes or in sacks. Elevator buckets are used over vertical elevators. A H 80 o B SIZES A A Width 72 F G R B Length Rb C C Depth Ra D E Thickness Distance Between Bolt Holes E F G Number Of Holes Size Of Bolts R c Ø25 8 R 2,5 R 4 D R 1,5 Ø9 Ø15 5 8 Code A B PLASTIC ELEVATOR BUCKETS C D E F G Ø Carrying Capacity Lt Carrying Capacity Kg KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / KK-PK / METAL ELEVATOR BUCKETS Code A B C D E F G Ø Carrying Capacity Lt Carrying Capacity Kg KK-SK / KK-SK / KK-SK / KK-SK / KK-SK / KK-SK / KK-SK / KK-SK / KK-SK / KK-SK / KK-SK / KK-SK / ELEVATOR BUCKET BUCKET FASTENERS FASTENERS Code: KK 06 - KK 08 - KK 10 - KK 10B - KK12 Code: KK 16 - KK 18 - KK 38 - KK 39 By their special design they fastens the elevator buckets to the elevators strongly. Features and Benefits: Steel elevator bucket fasteners are manufactured in DIN standards. Strong and long lasting. Silver or gold color plated. Can be shipped with nylon nut and with flat or bowl washer. Various bolt sizes available. Shipped in carton boxes. Packaging as follows; KK06, KK08, KK16 and KK pcs/box, the other elevator buckets are shipped as 200 pcs/box. Elevator bucket fasteners are shipped as demounted in plastic bags. Used in vertical elevators to fasten the buckets to the elevators. ELEVATOR BUCKET FASTENERS SELECTION CHART Fastener Code Bolt Sizes Head Diameter KK06 (DIN 15237) M6 x mm 18,5 Ø KK08 (DIN 15237) M8 x mm 30 Ø KK10 (DIN 15237) M10 x mm 30 Ø KK10B (DIN 15237) M10 x mm 34 Ø KK16 M8 x mm 28 Ø KK18 (With Nylon Nut) M8 x mm 28 Ø KK38 3/8 x mm 32 Ø KK39 (With Nylon Nut) M10 x mm 32 Ø KK12 (DIN 15237) M12 x mm 34 Ø 10 ELEVATOR BUCKET BUCKET OVAL BELT FASTENERS OVAL BELT Features and Benefits: Long lasting and durable to corrosion. Gold color plated. Various bolt sizes available. Shipped in carton boxes. Packaging as follows; JR pcs/box, JR pcs/box, JR pcs/box. Elevator oval belt fasteners are shipped as demounted in plastic bags. Used in vertical elevators to fasten the buckets to the elevators. FASTENER CODES AND SIZES Fastener Code Bolt Sizes Bolt Length JR14 1/ mm JR16 M mm JR38 3/ mm 11 SCREEN HOOKS HOOKS AND BOLTSAND BOLTS These are the so called U BOLTS and J BOLTS. Available in various lengths and diameters. Packaged with carton boxes. EK01 and EK02 are shipped as 300 pcs/box, the others are shipped as 200 pcs/box. U BOLT are used at mines; sand, gravel and coal querries and kind of crushing and screening plant to fix the sieve to the body of the screen. J BOLT s are used to strech the sieves over the screen. U BOLT SIZES Codes EK01 EK02 EK05 EK06 EK09 EK10 Sizes M5Ux200 M5Ux250 M8Ux200 M8Ux250 M10Ux200 M10Ux250 J BOLT SIZES SCREEN STRETCHING BOLT Codes EK13 EK14 EK15 Codes EK26 Sizes M8Jx180 M10Jx180 M12Jx180 Sizes M SPARE PARTS PARTS Bolts and Nuts Code: YPC5 8x51 bolt for BR11E-BR12E-BR20E Code: YPC3 8x30 bolt for KK16-KK18- JR16-BR10E Code: YPRS1-M8 M8 standart nut for KK16 Code: YPRS2 M8 conic nut for BR10E-BR11E-BR12E-BR20E Plate Fastener Plates Code: YPRC12 BR20E Top Washer Code: YPRC13 BR20E Bottom Washer Code: YPRC14 BR12E Top Washer Code: YPRC15 BR12E Bottom Washer Connection Pins Code: YPT2 2.6 mm diameter. Ready as galvanised and stainless for MR01 Code: YPT3 3.4 mm diameter. Ready as galvanised and stainless for MR02 Code: YPMT50-YPMT60- YPMT80-YPMT100-YPMT120 8 mm diameter. Ready in sizes cm Code: YPST Ready as galvanised and stainless for belt lacing Washers Code: YPRC2 - YPRC5 Dome washer for M8 and M10 bolts Code: YPRC9 - YPRC10 Flat washer for M8 and M10 bolts 13 BELT FASTENER INSTALLATION INSTALLATION TOOLS Code: MA02-10 MR01 - MR02 installation tool 10cm Code: MA02-20 MR01 - MR02 installation tool 20cm Code: MA02-40 MR01 - MR02 installation tool 40cm Code: MA MR01 - MR02 installation tool 100cm Code: MA03-15 MR03 installation tool 15cm Code: MA08-40 MR05 nail rivet installation tool 40cm Code: MA08-T MR05 tool for bolt screwing Code: MA07 BR series. 1.1/2 and 2 installation template Code: MA05&MA06-10 MA06-10: 1-2 MA05: 2.1/2-3 plate fastener wrench Code: MA05-M&MA06-M MA06-M: 1-2 MA05-M: 2.1/2-3 plate fastener power wrench Code: MA10 Plate fastener bolt braker Code: KL KL12: 1.1/4-1.1/2 KL20: 2 KL21: 2.1/2-3 plate fastener clips Code: MA M8 punch Code: MA /2-3 M10 punch Code: MA09-8L 1-2 M8 power punch Code: MA09-10L 2.1/2-3 M10 power punch 14 Code: MA11 SR No:1&7 and TR series installation tool with compressor Code: MA04-20 Vice Lacer installation tool 20cm for SR No:1-7 and TR series Code: MA01-75 Roller Lacer installation tool 75cm for SR No:1-7 and TR series Code: MA11 Wire cutter for connecting pins of MR01, MR02, MR03 FASTENER CODES INSTALLATION TOOL FOR THE FASTENER MR01 MA02-10 MA02-20 MA02-40 MA MA11 MR02 MA02-10 MA02-20 MA02-40 MA MA11 MR03 MA03-15 MA11 MR05 MA08-40 MA08-T BR10E MA06-10 MA06-15 MA06-M MA10 MA09-8 MA09-8L BR11E MA06-10 MA06-15 MA06-M MA10 KL12 MA09-8 MA09-8L BR12E MA06-10 MA06-M MA10 KL12 MA07 MA09-8 MA09-8L BR20E MA06-10 MA06-M MA10 KL20 MA07 MA09-8 MA09-8L BR21E MA05 MA05-M MA10 KL21 MA09-10 MA09-10L BR30E MA05 MA05-M MA10 KL21 MA09-10 MA09-10L BR40E MA06-10 MA06-M MA10 MA09-8 MA09-8L TR00x05 TR00x10 TR01-Y TR01-YU TR01-DU TR02-Y MA04-20 MA01-75 TR03-Y TR04-Y TR05-Y TR06-Y SR01 SR07 SR10G SR10P SR20G SR20P MA04-20 MA KIVILCIM is established as the first Turkish manufacturer at its sector in 1949, and since then leading conveyor belt fasteners sector in Turkey. Our brand, besides over 500 respected customers in Turkey and with export over 25 countries, is on the way of being a world brand of its sector. With the proud of this success, with responsibility, our company is going on manufacturing with latest technology at our modern factory always putting quality and trust at the first place. Thanks to our research and development investments to meet customer needs our product range is expanding gradually. SELFLEX is the registered trade mark of KIVILCIM. Our product range includes belt fasteners such as hinged fasteners, hinged and stapled fasteners, wire hooks, plate fasteners and belt lacings; elevator metal and plastic buckets, elevator bucket fasteners, elevator bucket oval belt fasteners; screen hooks and bolts; steel toe caps for safety shoes and steel shanks. KIVILCIM Mark is registered by Turkish Patent Institute on 28/02/ Nisanci Mah. Otakcilar Cad. No:39 Eyup / Istanbul - TURKEY Tel: Fax:
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