TOOLS NEWS. High rigidity body produced by utilising the latest technology. US breaker for ø 33.5 ~ ø 63.0 now available. Indexable Drill MVX - PDF

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TOOLS NEWS Update B202G Indexable Drill Insert Expansion High rigidity body produced by utilising the latest technology US breaker for ø 33.5 ~ ø 63.0 now available Indexable Drill 4 cutting edges

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TOOLS NEWS Update B202G Indexable Drill Insert Expansion High rigidity body produced by utilising the latest technology US breaker for ø 33.5 ~ ø 63.0 now available Indexable Drill 4 cutting edges Economical 4-corner insert. Unique breaker design ll-round breaker US breaker for Stainless Steel For a wide range of workpiece materials and applications. Wiper edge wiper type geometry for the peripheral cutting edge achieves excellent wall accuracy. Ideal combination of outer CVD insert and inner PVD insert highly wear resistant CVD coated insert is used for the peripheral edge and a PVD coated insert is used for the inner position for extra stability. High rigidity body Increased surface hardness prevents abrasive damage caused by chip fl ow. Optimum insert position controls deformation and vibration of the holder. This enabled a maximum drilling depth of L/D=6. 1 Key technology that enabled L/D=6 machining Optimum positioning of the outer insert and inner insert By optimising the cutting ratio & B for the outer and inner inserts, deformation of the tool body can be controlled. dditionally, the uniformity of the cutting ratio and B; across all diameters, reduces variations in performance. Optimum flute positioning Extra body thickness positioned behind the inner edge helps to resist the principal force and therefore prevents twisting and deformation during the initial cutting. I B I Principal cutting force Inclined through coolant holes I I Chip evacuation when drilling deep holes is improved with specially designed through coolant holes that maintain coolant pressure. Chip evacuation capacity is 20% greater than conventional products. 2 Insert breaker Inner insert, for stainless steel. US breaker B The cutting edge has both sharp and strong type geometry along its length for improved fracture resistance. The radius design also achieves excellent fracture and welding resistance. For general use, medium and high feed rates breaker C The unique wave design allows smooth chip discharge. n all-round breaker for steel, stainless steel and cast iron. Strong cutting edge part B Sharp cutting edge part BB CC C Insert selection criteria The peripheral cutting speed is naturally slower towards the center of the drill and chip welding easily occurs. Below are some important points that will help to select the correct insert. For steel and cast iron Please use the breaker. For the outer edge, use the CVD coated grade MC1020 for steel applications and the MC5020 grade for cast iron. For the inner edge the PVD coated grade VP15TF should be used. If fracturing occurs, VP15TF should be used for both positions to give extra stability. For stainless steel For the best performance use the breaker for the peripheral edge and the US breaker for the inner edge. The selection of grade should be the same as used for steels. P MC1020 VP15TF VP15TF VP15TF Mild Steel, lloy Steel M MC1020 VP15TF VP15TF VP15TF Stainless Steel 1st Recommendation When outer insert fractures Outer Insert Inner Insert Outer Insert Inner Insert Breaker Breaker Breaker Breaker Breaker US Breaker Breaker US Breaker K MC5020 VP15TF VP15TF VP15TF Cast Iron Breaker Breaker Breaker Breaker Features of grade MC1020 MC1020 is a CVD coated grade for higher cutting speeds. The main properties are high wear and high plastic deformation resistance for reliability. MC5020 Special application examples MC5020 is a CVD coated grade suitable for drilling cast iron. It has excellent abrasion resistance and gives long tool life by controlling chipping and thermal cracking that can occur when drilling nodular cast iron. VP15TF VP15TF is a PVD coated grade suitable for a wide range of applications. The micro-grain substrate and Miracle coating provide excellent welding resistance. Drilling on a slope Half hole Overlapped holes Boring Internal turning External turning Cutting Mode vc (m/min) fr (mm/rev) For special applications use only up to a 4D length tool body. 3 Comparison of tool life Stainless Steel (SUS304) has double tool life compared with conventional products when using US breaker for the inner edge. Comparison of cutting length -US 2 times tool life Comparison of cutting edge Outer Insert breaker Inner Insert US breaker Cutting Condition Drill : 3000X3F40 Insert : Outer MC1020- Inner VP15TF-US Work material : SUS304 Cutting speed : 120 m/min Feed : 0.12 mm/rev Hole depth : 50 mm (Through hole) Cutting mode : W.S.O ~18 Cutting length (m) Carbon Steel (S50C) Comparison of cutting length Comparison of cutting edge Outer Insert drill achieved 3 times longer tool life compared with conventional products when drilling carbon steel. 3 times tool life Inner Insert Cutting Condition Drill : 1900X3F25 Insert : Outer MC1020- Inner VP15TF- Work material : Carbon Steel S50C Cutting speed : 220 m/min Feed : 0.1 mm/rev Hole depth : 50 mm (Through hole) Cutting mode : W.S.O Cutting length (m) Cast Iron (FC250) has 4 times longer tool life compared to conventional products, especially when using MC5020 grade outer inserts. Comparison of cutting length Outer Insert MC1020- Inner Insert VP15TF- Outer Insert MC5020- Inner Insert VP15TF- 4 times tool life Cutting Condition Drill : 1900X3F25 Insert : Outer MC5020- MC1020- Inner VP15TF- Work material : Cast Iron FC250 Cutting speed : 160 m/min Feed : 0.15 mm/rev Hole depth : 50 mm (Through hole) Cutting mode : W.S.O Ductile Cast Iron (FCD450) Cutting length (m) MC5020 grade achieves long tool life when machining cast and ductile cast irons. Friction wear is much less than when using MC1020. Comparison of cutting length Outer VB wear Small wear MC5020 MC Cutting length (m) Comparison of cutting edge MC5020 MC1020 Cutting Condition Drill : 1900X3F25 Insert : Outer MC5020- MC1020- Inner VP15TF- Work material : Ductile Cast Iron FCD450 Cutting speed : 135 m/min Feed : 0.12 mm/rev Hole depth : 50 mm (Through hole) Cutting mode : W.S.O Pictures of cutting edge wear at VB=mm 4 Indexable Drill P M K N S H Steel Stainless Steel Cast Iron Non-ferrous Metal Diffi cult-to-cut Materials Hardened Steel aideal combination of outer CVD insert and inner PVD insert. ahigh rigidity body that enabled L/D=6 deep hole machining. Machining tolerance(guide) L/D ø17 ø33 ø33.5 ø47 ø48 ø63 2D, 3D D, 5D D DC LU DCON DCSFMS Maximum offset for turning LPR OL X axis plus Center xis Tighten the clamp screw according to the torque below. Drill Diameter Clamp Torque (N m) DC Hole Depth (l/d) Order Number Stock Number of Teeth Dimensions LU LPR OL DCON DCSFMS X2F20 a SOMX oo TPS25 TIP07F X3F20 a SOMX oo TPS25 TIP07F X4F20 a SOMX oo TPS25 TIP07F X5F20 a SOMX oo TPS25 TIP07F X6F20 a SOMX oo TPS25 TIP07F X2F25 a SOMX oo TPS25 TIP07F X3F25 a SOMX oo TPS25 TIP07F X4F25 a SOMX oo TPS25 TIP07F X5F25 a SOMX oo TPS25 TIP07F X6F25 a SOMX oo TPS25 TIP07F X2F25 a SOMX oo TPS25 TIP07F X3F25 a SOMX oo TPS25 TIP07F X4F25 a SOMX oo TPS25 TIP07F X5F25 a SOMX oo TPS25 TIP07F X6F25 a SOMX oo TPS25 TIP07F X2F25 a SOMX oo TPS25 TIP07F X3F25 a SOMX oo TPS25 TIP07F X4F25 a SOMX oo TPS25 TIP07F X5F25 a SOMX oo TPS25 TIP07F X6F25 a SOMX oo TPS25 TIP07F X2F25 a SOMX oo TPS25 TIP07F X3F25 a SOMX oo TPS25 TIP07F X4F25 a SOMX oo TPS25 TIP07F X5F25 a SOMX oo TPS25 TIP07F X6F25 a SOMX oo TPS25 TIP07F X2F25 a SOMX oo TPS25 TIP07F X3F25 a SOMX oo TPS25 TIP07F X4F25 a SOMX oo TPS25 TIP07F X5F25 a SOMX oo TPS25 TIP07F X6F25 a SOMX oo TPS25 TIP07F Clamp Torque (N m) : TPS25=1.0, TPS3=2.0 Insert Number Clamp Screw Wrench 5 a : Inventory maintained in Japan. DC Hole Depth (l/d) Order Number Stock Number of Teeth Dimensions LU LPR OL DCON DCSFMS X2F25 a SOMX oo TPS3 TIP10W X3F25 a SOMX oo TPS3 TIP10W X4F25 a SOMX oo TPS3 TIP10W X5F25 a SOMX oo TPS3 TIP10W X6F25 a SOMX oo TPS3 TIP10W X2F25 a SOMX oo TPS3 TIP10W X3F25 a SOMX oo TPS3 TIP10W X2F25 a SOMX oo TPS3 TIP10W X3F25 a SOMX oo TPS3 TIP10W X4F25 a SOMX oo TPS3 TIP10W X5F25 a SOMX oo TPS3 TIP10W X6F25 a SOMX oo TPS3 TIP10W X2F25 a SOMX oo TPS3 TIP10W X3F25 a SOMX oo TPS3 TIP10W X2F25 a SOMX oo TPS3 TIP10W X3F25 a SOMX oo TPS3 TIP10W X4F25 a SOMX oo TPS3 TIP10W X5F25 a SOMX oo TPS3 TIP10W X6F25 a SOMX oo TPS3 TIP10W X2F25 a SOMX oo TPS3 TIP10W X3F25 a SOMX oo TPS3 TIP10W X2F25 a SOMX oo TPS351 TIP10W X3F25 a SOMX oo TPS351 TIP10W X4F25 a SOMX oo TPS351 TIP10W X5F25 a SOMX oo TPS351 TIP10W X6F25 a SOMX oo TPS351 TIP10W X2F25 a SOMX oo TPS351 TIP10W X3F25 a SOMX oo TPS351 TIP10W X2F25 a SOMX oo TPS351 TIP10W X3F25 a SOMX oo TPS351 TIP10W X4F25 a SOMX oo TPS351 TIP10W X5F25 a SOMX oo TPS351 TIP10W X6F25 a SOMX oo TPS351 TIP10W X2F25 a SOMX oo TPS351 TIP10W X3F25 a SOMX oo TPS351 TIP10W X2F25 a SOMX oo TPS351 TIP10W X3F25 a SOMX oo TPS351 TIP10W X4F25 a SOMX oo TPS351 TIP10W X5F25 a SOMX oo TPS351 TIP10W X6F25 a SOMX oo TPS351 TIP10W X2F25 a SOMX oo TPS351 TIP10W X3F25 a SOMX oo TPS351 TIP10W X2F32 a SOMX oo TPS351 TIP10W X3F32 a SOMX oo TPS351 TIP10W X4F32 a SOMX oo TPS351 TIP10W X5F32 a SOMX oo TPS351 TIP10W X6F32 a SOMX oo TPS351 TIP10W Clamp Torque (N m) : TPS3=2.0, TPS351=2.0 Insert Number Clamp Screw Wrench DC = Cutting diameter LU = Usable length LPR = Protruding length OL = Overall length DCON = Fixing part depth DCFSMS= Flange diameter 6 Indexable Drill DC LU LPR OL DCON DCSFMS X2F32 a SOMX oo TPS351 TIP10W X3F32 a SOMX oo TPS351 TIP10W X2F32 a SOMX oo TPS351 TIP10W X3F32 a SOMX oo TPS351 TIP10W X4F32 a SOMX oo TPS351 TIP10W X5F32 a SOMX oo TPS351 TIP10W X6F32 a SOMX oo TPS351 TIP10W X2F32 a SOMX oo TPS351 TIP10W X3F32 a SOMX oo TPS351 TIP10W X2F32 a SOMX oo TPS4 TIP15W X3F32 a SOMX oo TPS4 TIP15W X4F32 a SOMX oo TPS4 TIP15W X5F32 a SOMX oo TPS4 TIP15W X6F32 a SOMX oo TPS4 TIP15W X2F32 a SOMX oo TPS4 TIP15W X3F32 a SOMX oo TPS4 TIP15W X2F32 a SOMX oo TPS4 TIP15W X3F32 a SOMX oo TPS4 TIP15W X4F32 a SOMX oo TPS4 TIP15W X5F32 a SOMX oo TPS4 TIP15W X6F32 a SOMX oo TPS4 TIP15W X2F32 a SOMX oo TPS4 TIP15W X3F32 a SOMX oo TPS4 TIP15W X2F32 a SOMX oo TPS4 TIP15W X3F32 a SOMX oo TPS4 TIP15W X4F32 a SOMX oo TPS4 TIP15W X5F32 a SOMX oo TPS4 TIP15W X6F32 a SOMX oo TPS4 TIP15W X3F32 a SOMX oo TPS4 TIP15W X2F40 a SOMX oo TPS4 TIP15W X3F40 a SOMX oo TPS4 TIP15W X4F40 a SOMX oo TPS4 TIP15W X5F40 a SOMX oo TPS4 TIP15W X6F40 a SOMX oo TPS4 TIP15W X3F40 a SOMX oo TPS4 TIP15W X2F40 a SOMX oo TPS4 TIP15W X3F40 a SOMX oo TPS4 TIP15W X4F40 a SOMX oo TPS4 TIP15W X5F40 a SOMX oo TPS4 TIP15W X6F40 a SOMX oo TPS4 TIP15W X3F40 a SOMX oo TPS4 TIP15W 33.0 Hole Depth (l/d) Order Number Stock Number of Teeth Dimensions X2F40 a SOMX oo TPS4 TIP15W X3F40 a SOMX oo TPS4 TIP15W X4F40 a SOMX oo TPS4 TIP15W X5F40 a SOMX oo TPS4 TIP15W X6F40 a SOMX oo TPS4 TIP15W Clamp Torque (N m) : TPS351=2.0, TPS4=3.5 Insert Number Clamp Screw Wrench 7 a : Inventory maintained in Japan. DC LU LPR OL DCON DCSFMS X3F40 a SOMX oo TPS43 TIP15W X2F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W X4F40 a SOMX oo TPS43 TIP15W X5F40 a SOMX oo TPS43 TIP15W X6F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W X2F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W X4F40 a SOMX oo TPS43 TIP15W X5F40 a SOMX oo TPS43 TIP15W X6F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W Hole Depth (l/d) Order Number X2F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W X4F40 a SOMX oo TPS43 TIP15W X5F40 a SOMX oo TPS43 TIP15W X6F40 a SOMX oo TPS43 TIP15W X2F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W X4F40 a SOMX oo TPS43 TIP15W X5F40 a SOMX oo TPS43 TIP15W X6F40 a SOMX oo TPS43 TIP15W X2F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W X4F40 a SOMX oo TPS43 TIP15W X5F40 a SOMX oo TPS43 TIP15W X6F40 a SOMX oo TPS43 TIP15W X2F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W X4F40 a SOMX oo TPS43 TIP15W X5F40 a SOMX oo TPS43 TIP15W X6F40 a SOMX oo TPS43 TIP15W X2F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W X4F40 a SOMX oo TPS43 TIP15W X5F40 a SOMX oo TPS43 TIP15W X6F40 a SOMX oo TPS43 TIP15W X2F40 a SOMX oo TPS43 TIP15W X3F40 a SOMX oo TPS43 TIP15W X4F40 a SOMX oo TPS43 TIP15W X5F40 a SOMX oo TPS43 TIP15W X6F40 a SOMX oo TPS43 TIP15W Clamp Torque (N m) : TPS43=3.5 Stock Number of Teeth Dimensions Insert Number Clamp Screw Wrench DC = Cutting diameter LU = Usable length LPR = Protruding length OL = Overall length DCON = Fixing part depth DCFSMS= Flange diameter 8 Indexable Drill DC Hole Depth (l/d) Order Number Stock Number of Teeth LU LPR OL DCON DCSFMS X2F40 a SOMX oo TPS43 ztip15w X3F40 a SOMX oo TPS43 ztip15w X4F40 a SOMX oo TPS43 ztip15w X4F50 a SOMX oo TPS43 ztip15w X5F40 a SOMX oo TPS43 ztip15w X5F50 a SOMX oo TPS43 ztip15w X6F40 a SOMX oo TPS43 ztip15w X6F50 a SOMX oo TPS43 ztip15w X2F40 a SOMX oo TPS43 ztip15w X3F40 a SOMX oo TPS43 ztip15w X4F40 a SOMX oo TPS43 ztip15w X4F50 a SOMX oo TPS43 ztip15w X5F40 a SOMX oo TPS43 ztip15w X5F50 a SOMX oo TPS43 ztip15w X6F40 a SOMX oo TPS43 ztip15w X6F50 a SOMX oo TPS43 ztip15w X2F40 a SOMX oo TPS43 ztip15w X3F40 a SOMX oo TPS43 ztip15w X4F40 a SOMX oo TPS43 ztip15w X4F50 a SOMX oo TPS43 ztip15w X5F40 a SOMX oo TPS43 ztip15w X5F50 a SOMX oo TPS43 ztip15w X2F40 a SOMX oo TPS43 ztip15w X3F40 a SOMX oo TPS43 ztip15w X4F40 a SOMX oo TPS43 ztip15w X4F50 a SOMX oo TPS43 ztip15w X5F40 a SOMX oo TPS43 ztip15w X5F50 a SOMX oo TPS43 ztip15w X2F40 a SOMX oo TPS43 ztip15w X3F40 a SOMX oo TPS43 ztip15w X4F40 a SOMX oo TPS43 ztip15w X4F50 a SOMX oo TPS43 ztip15w X5F40 a SOMX oo TPS43 ztip15w X5F50 a SOMX oo TPS43 ztip15w X2F40 a SOMX oo TPS54 xtip25d X3F40 a SOMX oo TPS54 xtip25d X4F40 a SOMX oo TPS54 xtip25d X4F50 a SOMX oo TPS54 xtip25d X5F40 a SOMX oo TPS54 xtip25d X5F50 a SOMX oo TPS54 xtip25d X2F40 a SOMX oo TPS54 xtip25d X3F40 a SOMX oo TPS54 xtip25d X4F40 a SOMX oo TPS54 xtip25d X4F50 a SOMX oo TPS54 xtip25d X5F40 a SOMX oo TPS54 xtip25d X5F50 a SOMX oo TPS54 xtip25d Clamp Torque (N m) : TPS43=3.5, TPS54=4.5 Dimensions Insert Number Clamp Screw z x Wrench 9 a : Inventory maintained in Japan. DC Hole Depth (l/d) Order Number LU LPR OL DCON DCSFMS X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D Clamp Torque (N m) : TPS54=4.5 Stock Number of Teeth Dimensions Insert Number Clamp Screw Wrench DC = Cutting diameter LU = Usable length LPR = Protruding length OL = Overall length DCON = Fixing part depth DCFSMS= Flange diameter 10 Indexable Drill DC Hole Depth (l/d) Order Number LU LPR OL DCON DCSFMS X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D X2F40 a SOMX oo TPS54 TIP25D X3F40 a SOMX oo TPS54 TIP25D X4F40 a SOMX oo TPS54 TIP25D X4F50 a SOMX oo TPS54 TIP25D X5F40 a SOMX oo TPS54 TIP25D X5F50 a SOMX oo TPS54 TIP25D Clamp Torque (N m) : TPS54=4.5 Stock Number of Teeth Dimensions Insert Number Clamp Screw Wrench 11 a : Inventory maintained in Japan. INSERTS Shape Drill Dia. Insert Number Dimensions Stock IC S RE VP15TF MC1020 MC5020 Geometry ø17 ø19.5 SOMX a a a ø20 ø22.5 SOMX a a a ø23 ø27.5 SOMX a a a ø28 ø33 SOMX a a a ø33.5 ø39 SOMX a a a ø40 ø46 SOMX a a a ø47 ø56 SOMX a a a General purpose ø57 ø63 SOMX a a a US ø17 ø19.5 SOMX US a ø20 ø22.5 SOMX US a ø23 ø27.5 SOMX US a ø28 ø33 SOMX US a ø33.5 ø39 SOMX US a ø40 ø46 SOMX US a ø47 ø56 SOMX US a For stainless steel and inner edge ø57 ø63 SOMX US a MC1020 and MC5020 are made exclusively for use as an outer insert. IC IC RE RE S S Indexable Drill RECOMMENDED CUTTING CONDITIONS Work material Hardness vc (m/min) Inner Breaker &17 &19.5 fr (mm/rev) l/d=2 6 l/d=2, 3 l/d=4, 5 l/d=6 P Mild Steel 200 (SS400, S10Cetc.) 180HB ( ) (0.04 ) (0.04 ) 0.04 (0.04 ) Carbon Steel,lloy Steel (S45C, SCM440etc.) HB 140 ( ) ( 0.14) ( ) (0.04 ) Carbon Steel,lloy Steel (SNCM439etc.) HB 100 (75 140) ( 0.14) ( ) (0.04 ) lloy Tool Steel (SKD, SKTetc.) 350HB 135 ( ) ( 0.14) ( ) (0.04 ) M ustenitic Stainless Steel (SUS304, SUS316etc.) 200HB 130 (80 180) US ( 0.12) (0.04 ) (0.04 ) (0.04 ) (0.04 ) 0.04 (0.04 ) ustenitic Stainless Steel (SUS304LN, SUS316LNetc.) 200HB 130 (80 180) US ( 0.12) (0.04 ) (0.04 ) (0.04 ) (0.04 ) 0.04 (0.04 ) Ferritic and Martensitic Stainless Steel (SUS410, SUS430etc.) 200HB 120 (80 165) US ( 0.12) (0.04 ) (0.04 ) (0.04 ) (0.04 ) 0.04 (0.04 ) Ferritic and Martensitic Stainless Steel (SUS431, SUS420J2etc.) 200HB 120 (80 165) US ( 0.12) (0.04 ) (0.04 ) (0.04 ) (0.04 ) 0.04 (0.04 ) K Gray Cast Iron Tensile Strength 160 (FC300etc.) 350MPa ( ) ( 0.14) ( ) (0.04 ) Ductile Cast Iron (FCD450etc.) Tensile Strength 450MPa 100 (80 135) ( 0.14) ( ) (0.04 ) Ductile Cast Iron (FCD700etc.) 800HB 100 (70 125) ( 0.14) ( ) (0.04 ) 1) Reduce the cutting speed by 30% when VP15TF is used as an outer insert. 2) L/D=3 is the recommended maximum depth when only external coolant is used. 3) Internal through coolant is highly necessary when drilling stainless steel. 13 14 &20 &23.5 &24 &29.5 &30 &63 fr (mm/rev) fr (mm/rev) fr (mm/rev) l/d=2, 3 l/d=4, 5 l/d=6 l/d=2, 3 l/d=4, 5 l/d=6 l/d=2, 3 l/d=4, 5 l/d=6 (0.04 ) (0.04 ) 0.04 (0.04 ) (0.04 ) (0.04 ) (0.04 ) ( ) ( ) ( 0.18) ( 0.12) 0.12 ( 0.18) ( 0.12) ( ) 0.14 ( 0.24) 0.12 ( 0.16) ( 0.12) ( 0.18) ( 0.12) 0.12 ( 0.18) ( 0.12) ( ) 0.14 ( 0.24) 0.12 ( 0.16) ( 0.12) ( 0.18) ( 0.12) 0.12 ( 0.18) ( 0.12) ( ) 0.14 ( 0.24) 0.12 ( 0.16) ( 0.12) ( 0.14) ( ) ( 0.14) ( ) ( 0.14) ( 0.12) ( ) ( 0.12) ( ) ( 0.12) ( ) ( 0.12) ( ) ( 0.14) ( ) ( 0.14) ( ) ( 0.14) ( 0.12) ( ) ( 0.12) ( ) ( 0.12) ( ) ( 0.12) ( ) ( 0.14) ( ) ( 0.14) ( ) ( 0.14) ( 0.12) ( ) ( 0.12) ( ) ( 0.12) ( ) ( 0.12) ( ) ( 0.14) ( ) ( 0.14) ( ) ( 0.14) ( 0.12) ( ) ( 0.12) ( ) ( 0.12) ( ) ( 0.12) ( ) 0.14 ( 0.18) ( 0.12) 0.15 ( 0.20) ( 0.13) ( ) 0.15 ( 0.20) 0.12 ( 0.13) ( 0.12) 0.13 ( 0.16) ( ) 0.14 ( 0.18) ( 0.12) ( ) 0.15 ( 0.20) 0.12 ( 0.13) ( 0.12) 0.13 ( 0.16) ( ) 0.14 ( 0.18) ( 0.12) ( ) 0.15 ( 0.20) 0.12 ( 0.13) ( 0.12) vc = fr = Cutting Speed (Min. Max.) Feed (Min. Max.) Indexable Dr
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