i b v Dust- and waterproof IBV HUNGÁRIA INDUSTRIAL LUMINAIRES - PDF

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Lghtng and Plastc Prcessng Ltd. Dust- and waterprf INDUSTRIAL LUMINAIRES INTRDUCTIN PAGE 3 TECHNLGY PAGE PAGE 6 Faurte Cleer 746 PAGE 10 Batten 7 PAGE Classc 770 PAGE Extreme 24 PAGE PAGE

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Lghtng and Plastc Prcessng Ltd. Dust- and waterprf INDUSTRIAL LUMINAIRES INTRDUCTIN PAGE 3 TECHNLGY PAGE PAGE 6 Faurte Cleer 746 PAGE 10 Batten 7 PAGE Classc 770 PAGE Extreme 24 PAGE PAGE PAGE LED Mdule PAGE PAGE PAGE 31 PAGE PAGE Retrft LED Practcal 744 Ecnmy Transparent INFRMATIN LEGEND Symls cncernng applcatn: F Lumnares wth ths syml are dule slated (Prtectn class II) Lumnares wth ths mark are sutale fr drect muntng n nrmal flammale uldng materals, accrdng t DIN 4102 r smlar materals, whch hae an gntn temperature f at least 200 C Symls cncernng the ult-n cmpnents: T8 flurescent tue 26mm wth G13 lamphlder T5 flurescent tue 16mm wth G5 lamphlder Lumnares equpped wth hgh frequency cntrl gear Lumnares equpped wth hgh frequency, dmmale cntrl gear D Lumnares earng ths syml hae lmted surface temperature and are sutale fr use n premses whch are susceptle t dust and fres. Lumnares equpped wth magnetc cntrl gear 1 phase thrugh wrng 2CNTENTS: Symls cncernng IP prtectn: prtected aganst splashng water prtected aganst jet water Lghtng and Plastc Prcessng Ltd. prtected aganst mmersn (1m) dustprf dust-tght 3 phase thrugh wrng Lumnares wth emergency mdule Lghtng and Plastc Prcessng Ltd. The IBV Hungára Vlágítástechnka és Műanyagpar Kft. (Lghtng and Plastc Prcessng Ltd.) ased n Kskunfélegyháza - Hungary, started ts prductn n 1991 as a part f the German IBV Hldng. Due t the cntnuus dynamc deelpment, t ecame ne f the leadng ndustral lghtng fxture manufacturers n Eurpe. ur cre usness s the manufacturng and tradng f IP prtected lghtng fxtures fr flurescent tues. Besdes we als deal wth ther plastc prcessng acttes. Currently the market recgnzes us as a cmpetent specalst fferng the hghest qualty n the feld f ndustral dust- and waterprf lumnares and plastc prcessng as well. We hae utstandng prfessnal knw-hw n these acttes. ur altes and experence preal prmarly n the prcessng f glass fre renfrced plyester (GRP) prducts, cncurrently we als perfrm ther plastc prcessng methds n hgh leel, such as njectn muldng, extrudng and lw muldng. The qualty f ur prducts fulflls the Eurpean standards as well as the hghest demands f ur custmers. ur acttes are cntrlled y ntegrated usness management system and y IS 01:2008 qualty assurance system. 8 Lghtng and Plastc Prcessng Ltd. 3 TECHNLGY Manufacturng f glass fre renfrced plyester (GRP) parts Thermplast njectn muldng, extrusn and lw frmng prductn Assemly wrkshp 4 Lghtng and Plastc Prcessng Ltd. Shrt ntrductn f the aalale technlges Lghtng ur man prduct lnes are ndustral water- and dust prf lghtng fxtures fr flurescent lamps wth a prtectn degree frm IP 54 t IP 67. Thanks t ther specal desgn they perate safely een under dusty, wet and crrse cndtns essentally dsadantageus fr electrc deces. The typcal three perfrmance categres (18W - 36W - 58W) are aalale t ur custmers n sngle and twn tue ersns fr T8 and T5 lamps. Specal cnstructns lke 70W (6' ft) ersns as well as LED s are aalale n request. We manufacture the husngs f ur lumnares frm glass-fre renfrced plyester (GRP) n ur cmpressn muld shp. We use 38 hydraulc presses wth clsng frces etween and 2000 tnnes. Plyester, whch elngs t the grup f thermsettng plastcs, has excellent mechancal prpertes. Its stalty f sze and shape n changng temperatures s excellent, as well as ts electrcal nsulatn prpertes. The man feld f applcatn f ths materal s the autmte, arcraft resp. shp ndustry and the lghtng ndustry, where lght weght ut hgh strength and resstant prducts are needed. ur ptcally carefully desgned dffusers are manufactured prmarly y njectn muldng, n accrdance wth custmer demands frm PC, PMMA r SAN plymers, n 4 njectn muldng machnes wth a clsng frce etween 1000 and 1800 tnnes (Husky and Engel). PMMA (Plymethyl-methacrylate) s well-knwn fr ts excellent transparency, as well as ts gd chemcal resstance, UV stalty and nn-agng prpertes. PC (plycarnate) has hgh mechancal strength and hgh heat resstance, therefre can e appled een n extreme clmatc cndtns. The dffusers are ether made wth ptcally desgned lngtudnal, nternal prsms r wth pht etchng and they are UV resstant. The assemly f the lumnares takes place n ur mdern assemly wrkshp n th manual and autmatc (rt cell) assemly lnes.. The plyurethane gasket s made n 6 jnt sealng lnes made y Rampf. As an alternate we can ffer EPDM r extruded slcn sealng n ur lumnares.. ur prducts are n accrdance wth the relatng unfed Eurpean drectes and standards, therefre earng CE mark. Beynd that, they are tested and certfed y ndependent accredted certfyng nsttutes, therefre earng ENEC11 certfyng marks. Industral prducts. The arus ndustral prducts, manly fr electrcal and telecmmuncatn ndustry, are manufactured wth ur rch and well equpped machne pl usng glass fre renfrced plyester (GRP, SMC) as raw materal. These are partly IBV- r custm-desgned prducts. Cmpnents expsed t extreme wear can e panted n ur pantng wrkshp, n rder t ncrease ther aesthetc alue as well as ther resstty t weather cndtns. A gd example fr ur partners' cnfdence s, that g EM cmpanes hae utsurced ther SMC (plyester) prcessng - ncludng pre-assemles - t IBV Hungara. As part f the dersfcatn f ur prduct prtfl we started manufacturng santary prducts, whch had demanded cnsderale technlgcal deelpment. The asc materal f these prducts s glass fre renfrced plyester (GRP, SMC), whch s cered y a scratch- and chemcal resstant PIMC layer. TECHNLGY Lghtng and Plastc Prcessng Ltd. 5 Faurte Seres 771-Faurte Industral dust- and waterprf lumnares 11 Wth 1 and 2 flurescent tues fr T5 r T8 lamps IP65 F D IP67 F D Feld f applcatn: Due t the cnstructn prncples f gasket, clsng system and dffuser ur fxtures ensure a hgh grade f prtectn (IP 65 r IP 67) aganst dust, cntamnatn and water permeatn. In accrdance wth ther IP grade they can e used wdely t llumnate spaces wth dusty, humd enrnment. When usng utdrs, the fttngs shuld e prtected aganst drect sunlght and aderse weather cndtns. Techncal descrptn and enefts: ptn: - Husng: It s made f flame retardant glass-fre renfrced plyester (n request sutale fr 850 C glw wre test t), n lght grey (RAL7035) clur. Ths materal has ery gd temperature resstance, mechancal stalty, furthermre t s a gd electrcal nsulatr, t ressts the mpacts f seeral chemcals and the mpacts f weather cndtns. Its stalty f sze and shape at changng temperatures s excellent. - The dffuser s aalale n fllwng alternates: Injectn mulded plycarnate (PC). Man adantages: hgh mechancal strength and hgh heat and shck resstance and excellent transparency. Injectn mulded Acrylc (PMMA): Man adantages: Very gd transparency (etter than the transparency f glass), unque nn-agng prpertes. Bth dffusers are made wth ptcally desgned lngtudnal, nternal prsms and are UV resstant. - The gasket etween the dffuser and husng s made f nn-agng PU (Plyurethane) fam. - Gear tray (reflectr): Whte pwder cated steel sheet. As an ptn glssy alumnum reflectr s pssle. - Electrcal cmpnents: n accrdance wth the requested specfcatn: lw pwer factr, hgh pwer factr r electrnc cntrl gear as well as LED s. 6 Lghtng and Plastc Prcessng Ltd. Techncal ptns: Dffuser: Injectn mulded plycarnate (PC) r acrylc (PMMA). Bth dffusers are made wth ptcally desgned lngtudnal nternal prsms and are UV resstant. ptn: Thrugh wrng Faurte 771 Dependng n nstallatn ptns seeral pssltes fr cale entry. Gear tray (reflectr): whte pwder cated steel sheet, whch s fxed t the dy y flexle gear tray retanng clps. Therefre t s easy t reme and suspend t durng nstallatn. Fxng the dffuser t the dy: Wth secure, ne-part plastc r stanless steel clps. Cale entry thrugh grmmets r thrugh cale glands. Faurte 7 Lghtng and Plastc Prcessng Ltd. Faurte Techncal ptns: Clck Ways f nstallng: 1. Wth screws nt the wall r celng. 2. Wth the help f easy-t-nstall accessres: Wth stanless steel suspensn rackets nt the celng r nt trunkng system dstruted thrugh IBV Suspensn n chans wth stanless steel suspensn rackets munted wth hks Faurte: Sphstcated cnstructn carefully desgned n each detal cmned wth excellent prce-perfrmance rat IP 67 prtected (PC dffuser, cale gland, stanless steel clps and suspensn rackets). 8 Unersal gear tray fr th, T8 as well as T5 ersn Faurte As an ptn lumnares f class II prtectn aganst electrc shck can e rdered. Lghtng and Plastc Prcessng Ltd. ptn: T accelerate n-ste nstallatn rapd cnnectrs can e rdered, whch makes pssle the electrcal cnnectn wthut dsassemlng the lumnare, and ensurng the same IP grade. Techncal data: Type Tue/Lamphlder Pwer (W) Dmensns A Wth B2 magnetc allast fr T8 flurescent tues (mm) B (mm) C Weght (kg) IND T8/G13 1 X , IND T8/G13 1 X , IND T8/G13 1 X , IND T8/G13 1 X , IND T8/G13 2 X , IND T8/G13 2 X , IND T8/G13 2 X , IND T8/G13 2 X ,08 Wth electrnc cntrl gear fr T8 flurescent tues EVG T8/G13 1 X , EVG T8/G13 1 X , EVG T8/G13 1 X , EVG T8/G13 1 X , EVG T8/G13 2 X , EVG T8/G13 2 X , EVG T8/G13 2 X , EVG T8/G13 2 X ,16 Wth electrnc cntrl gear fr T5 HE class flurescent tues EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 2 X , EVG T5/G5 2 X , EVG T5/G5 2 X ,77 Wth electrnc cntrl gear fr T5 H flurescent tues EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 2 X , EVG T5/G5 2 X , EVG T5/G5 2 X , EVG T5/G5 2 X ,84 Faurte 771 Schematc drawng wth man dmensns: Faurte 9 Phtmetrc cures f Faurte 1x58 lumnare Lghtng and Plastc Prcessng Ltd. Phtmetrc cures f Faurte 2x58 lumnare Cleer Seres 746-Cleer Industral dust- and waterprf lumnares 11 Wth 1 and 2 flurescent tues Fr T5 r T8 lamps IP65 F N gear tray needed! D Feld f applcatn: Thanks t the cnstructn prncples f gasket, clsng system and dffuser ur fxtures ensure a hgh grade f prtectn (IP 65) aganst dust, cntamnatn and water permeatn. In accrdance wth ther IP grade they can e wdely used t llumnate spaces wth dusty, humd enrnment. In rder t reach the ptmal cst-perfrmance rat the asc ersn f 746-Cleer has een deelped wthut gear tray. The electrcal cmpnents are munted drectly nt the husng. When usng utdrs, the fttngs shuld e prtected aganst drect sunlght and aderse weather cndtns. Techncal descrptn and enefts - Husng: It s made f flame retardant glass-fre renfrced plyester (n request sutale fr 850 C glw wre test t), n lght grey (RAL7035) clur. Ths materal has ery gd temperature resstance, mechancal stalty, furthermre t s a gd electrcal nsulatr, t ressts the mpacts f seeral chemcals and the mpacts f weather cndtns. Its stalty f sze and shape at changng temperatures s excellent. - The dffuser s aalale n the fllwng alternates: njectn mulded acrylc (PMMA). Man adantages: Very gd transparency (etter than the transparency f glass), unque nn-agng prpertes. The palescent PMMA dffusers, desgned wth respect t ther ptcal characterstcs, are made wth pht etchng and are UV resstant. Injectn mulded plycarnate (PC). Man adantages: hgh mechancal strength and hgh heat and shck resstance and excellent transparency. The PC dffusers are made wth ptcally desgned lngtudnal, nternal prsms and are UV resstant. - The gasket etween the dffuser and husng s made f nn-agng PU (Plyurethane) fam. - Gear tray (reflectr): In asc ersn n gear tray s needed. As ptn whte pwder cated steel sheet gear tray r glssy alumnum reflectr s aalale. -Way f nstallng: wth screws nt the wall r celng resp. suspended. -Electrcal cmpnents: In accrdance wth the requested specfcatn: lw pwer factr, hgh pwer factr r electrnc cntrl gear n T8 r T5. 10 Lghtng and Plastc Prcessng Ltd. In asc ersn - thanks t a specal cnstructn - the electrcal cmpnents can e munted drectly nt the husng n rder f cst ptmsatn. Fxng the dffuser t the dy: Wth secure, ne part capte plastc r stanless steel clps. Seeral pssltes fr cale entry. ptmzed ecnmcal packagng wth plastc net. n request tradtnal cartn x resp. 4-pcs-cartn x packagng aalale. Thepalescent PMMA dffusers, desgned wth respect t ther ptcal characterstcs, are made wth pht etchng and are UV resstant. Type Tue/Lamphlder Pwer Dmensns (mm) Weght (W) A B (kg) Wth B2 magnetc allast fr T8 flurescent tues IND T8/G IND T8/G IND T8/G IND T8/G IND T8/G IND T8/G13 1x ,38 1x ,65 1x ,41 2x ,49 2x ,53 2x ,71 A B 116 Phtmetrc cures: 180 phtmetrc cures f Cleer 1x36 lumnare phtmetrc cures f Cleer 2x36 lumnare C / C180 0 C / C270 C / C180 0 cd / 1000 lm C / C270 Lghtng and Plastc Prcessng Ltd. 11 Batten Seres 7-Batten Industral dust- and waterprf atten lumnares F D 11 IP65 Wth 1 and 2 flurescent tues Fr T5 r T8 lamps Feld f applcatn: Due t the gasketed fxtures, ur atten lumnares ensure hgh grade f prtectn (IP 65) aganst dust, cntamnatn and water penetratn. In accrdance wth ther IP grade, they can e used wdely t llumnate spaces wth dusty, humd enrnment. When usng utdrs, the lumnares shuld e prtected aganst drect sunlght and aderse weather cndtns. Techncal descrptn and enefts: - Husng and cer: These are made f flame retardant glass-fre renfrced plyester (n request sutale fr 850 C glw wre test t), n lght grey (RAL7035) clur. Ths materal has ery gd temperature resstance and mechancal stalty, furthermre t s a gd electrcal nsulatr, t ressts the mpacts f seeral chemcals and the mpacts f weather cndtns. Its stalty f sze and shape at changng temperatures s excellent. The husng and cer are fastened t each ther wth ether a quck release system r a nrmal lt and nut. - The gasket etween the husng and cer s ensured y ether ant-agng EPDM ruer r PU (Plyurethane) fam. - Reflectr: As an ptn glssy alumnum reflectr r al turnale prtectn tues wth nternal andzed alumnum mrrr reflectr can e rdered. Fllwng accessres are aalale as well: PC r glass prtectng tues, prtectn grds, whte pwder cated steel reflectr. - Ways f nstallng: drectly nt the celng r suspended n chans. - Electrcal cmpnents: n accrdance wth the requested specfcatn: lw pwer factr, hgh pwer factr r electrnc cntrl gear. 12 Lghtng and Plastc Prcessng Ltd. Techncal ptns: Lw pwer factr (wth magnetc allast) Glssy alumnum reflectr Batten Seeral pssltes fr cale entry. Fxng the husng and the cer wth screw release system. 7 Fxng the husng and the cer wth quck release system. Equpped wth prtecte grd. Equpped wth prtecte tue. Turnale al prtecte tue wth mrrr reflectr Whte pwder cated steel sheet reflectr Lghtng and Plastc Prcessng Ltd. 13 Batten 7 Techncal data: Type Tue / Lamphlder Pwer Dmensns (mm) Weght (W) L D (kg) Wth B2 magnetc allast fr T8 flurescent tues IND T8/G13 1 x , IND T8/G13 1 x , IND T8/G13 1 x , IND T8/G13 2 x , IND T8/G13 2 x , IND T8/G13 2 x ,71 Wth electrnc cntrl gear fr T8 flurescent tues EVG T8/G13 1 x , EVG T8/G13 1 x , EVG T8/G13 1 x , EVG T8/G13 2 x , EVG T8/G13 2 x , EVG T8/G13 2 x ,06 Wth electrnc cntrl gear fr T5 H flurescent tues EVG T5/G5 1x , EVG T5/G5 1x , EVG T5/G5 1x , EVG T5/G5 2x , EVG T5/G5 2x , EVG T5/G5 2x ,92 Schematc drawng wth man dmensns: Batten C / C180 cd / 1000 lm Lghtng and Plastc Prcessng Ltd. 0 C / C270 Phtmetrc cures f 7/1x18 atten C / C180 0 cd / 1000 lm C / C270 Phtmetrc cures f 7/2x18 atten Classc Seres 770-Classc Industral dust- and waterprf lumnares Wth 1 and 2 flurescent tues Fr T5 r T8 lamps 11 IP65 F D Feld f applcatn: Thanks t the gasketed fxtures ur dffuser cered fttngs ensure a hgh grade f prtectn (IP 65 r IP 67) aganst dust, cntamnatn and water permeatn. In accrdance wth ther IP grade, they can e wdely used t llumnate spaces wth dusty, humd enrnment. When usng utdrs, the fttngs shuld e prtected aganst drect sunlght and aderse weather cndtns. Techncal descrptn and enefts: - Husng: It s made f flame retardant glass-fre renfrced plyester (n request sutale fr 850 C glw wre test t), n lght grey (RAL7035) clur. Ths materal has ery gd temperature resstance, mechancal stalty, furthermre t s a gd electrcal nsulatr, t ressts the mpacts f seeral chemcals and the mpacts f weather cndtns. Its stalty f sze and shape at changng temperatures s excellent. - The dffuser can e rdered n seeral alternates: Injectn mulded r lwn mulded plycarnate (PC). Man adantages: hgh mechancal strength and hgh heat. resstance, as well as excellent transparency. Injectn mulded r lwn mulded acrylc (PMMA). Man adantages: Very gd transparency (etter than the. transparency f glass), unque ant-agng prpertes. Injectn mulded Styrene-Acrylntrle (SAN). Man adantages: strng, defrmale n ery slght degree nly, transparent. All dffusers are ptcally desgned and are UV resstant. - The gasket etween the dffuser and the husng s ensured y ant-agng PU (Plyurethane) fam, EPDM ruer r slcne sealng. - Gear tray (reflectr): Whte pwder cated steel sheet. As an ptn glssy alumnum reflectr s aalale. - Electrcal cmpnents: n accrdance wth the requested specfcatn: l w p w e r factr, hgh pwer factr, r electrnc cntrl gear. IP67 F D ptn Lghtng and Plastc Prcessng Ltd. 15 Classc 770 Techncal ptns: Injectn mulded dffusers (PC, PMMA r SAN) are made wth lngtudnal prsms. Gear tray (reflectr): whte panted steel sheet, whch s fxed t the husng y flexle gear tray retanng clps. Therefre t s easy t reme and suspend t durng nstallatn. ptn: IP67 prtectn grade (PC dffuser, cale gland and stanless steel clps). Blwn mulded dffusers aalale n PC and PMMA Seeral pssltes fr cale entry. n demand 3 hur mantaned emergency mdule can e rdered. n demand mrrr alumnum reflectr made f andsed alumnum aalale. Fxng the dffuser t the husng: Wth secure, ne part capte plastc r stanless steel clps. ptn: T reach ncreased safety specal clps fr lckng the geartray t the geartray hlder aalale. Ways f nstallng: The fttngs can e nstalled nt wall, celng r suspended n chans. As an ptn lumnares f class II prtectn aganst electrc shck can e rdered. 16 Lghtng and Plastc Prcessng Ltd. Techncal data: Type Tue/Lamphlder Pwer (W) Wth B2 magnetc allast fr T8 flurescent tues Dmensns L (mm) D Weght (kg) IND T8/G13 1 X , IND T8/G13 1 X , IND T8/G13 1 X , IND T8/G13 1 X , IND T8/G13 2 X , IND T8/G13 2 X , IND T8/G13 2 X , IND T8/G13 2 X ,84 Wth electrnc cntrl gear fr T8 flurescent tues EVG T8/G13 1 X , EVG T8/G13 1 X , EVG T8/G13 1 X , EVG T8/G13 1 X , EVG T8/G13 2 X , EVG T8/G13 2 X , EVG T8/G13 2 X , EVG T8/G13 2 X ,39 Wth electrnc cntrl gear fr T5 HE class flurescent tues EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 2 X , EVG T5/G5 2 X , EVG T5/G5 2 X ,34 Classc 770 Wth electrnc cntrl gear fr T5 H flurescent tues EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 1 X , EVG T5/G5 2 X , EVG T5/G5 2 X , EVG T5/G5 2 X , EVG T5/G5 2 X ,28 Schematc drawng wth man dmensns: 180 Phtmetrc cures f 770-Classc 1x Phtmetrc cures f 770-Classc 2x18 80 C / C180 0 cd / 1000 lm C / C270 C / C180 0 cd / 1000 lm C / C270 Lghtng and Plastc Prcessng Ltd. 17 Extreme-ºC Extreme+ºC Seres 770-Extreme Industral dust- and waterprf lumnares fr ament temperature - C resp. + C Wth 1 and 2 flurescent tues Fr T8 lamps IP65 F D ptn: IP67 Feld f applcatn: Thanks t ther specal cnstructn ur dffuser cered fttngs ensure a hgh grade f prtectn (IP 65 r IP 67) aganst dust, cntamnatn and water permeatn een at extremely lw resp. extremely hgh ament temperature. In accrdance wth ther IP grade, they can e wdely used t llumnate spaces wth dusty, humd enrnment frm - C t + C. When usng utdrs, the fttngs shuld e prtected aganst drect sunlght and aderse weather cndtns. Techncal descrptn and enefts: - Husng: It s made f flame retardant glass-fer renfrced plyester (n request sutale fr 850 C glw wre test t), n lght grey (RAL7035) clur. Ths materal has ery gd temperature resstance, mechancal stalty, furthermre t s a gd electrcal nsulatr, t ressts the mpacts f seeral chemcals and the mpacts f weather cndtns. Its stalty f sze and shape at changng temperatures s excellent. - The dffuser can e rdered n njectn mulded plycarnate (PC). Man adantages: hgh mechancal strength and hgh heat resstance, as well as excellent transparency. The ptcally desgned and UV resstant dffuser s fxed t the husng wth stanless steel clps. - The gasket etween the dffuser and the husng s ensured y ant-agng slcne sealng. - Gear tray (reflectr): Whte pwder cated steel sheet. - Electrcal cmpnents: at Extreme - C n accrdance wth electrnc cntrl gear, n request thrugh wrng s aalale at Extreme + C n accrdance wth lw pwer factr. 18 Lght
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