GERMANY GULF AFRICA INDIA İSTANBUL KAYSERİ - PDF

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GERMANY GULF AFRIA INDIA İSTANBUL KAYSERİ Who We Are? Isısan is the core member of a group employing people and active in steel, energy and food industries. Isısan was established in 1968 for producing

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GERMANY GULF AFRIA INDIA İSTANBUL KAYSERİ Who We Are? Isısan is the core member of a group employing people and active in steel, energy and food industries. Isısan was established in 1968 for producing hot water boilers, then focused to the pressure vessels business by 1980 s. Isısan has grown up to be a major manufacturer especially on transport and storage tanks for LPG, cryogenics, O 2 and LNG. Today Isısan is working on a massive m 2 area and exports 50% of its products to more than 60 countries. Isısan has a proactive, dynamic and progressive approach to keep its leader position and international reputation. Our R&D professionals follow the global developments and adapts to our designs and key processes. We benefit the advantages of high technology to create value for our customers. Quality Management Total quality is our primary concept while forming our production; covering all aspects from technology to human. We have accomplished all employees to feel themselves as a part of our quality management system. Inspection: A brief list of inspection methods and equipment Isısan uses are as follows: X-Ray Ultrasonic Test Magnetic Particle Test Industrial Endoscopy Leak Test with Helium Detector Vacuum Measurement Hygrometry for Dew Point UV Lamp Approval: Isısan has achieved the level of international quality standards and has been awarded international quality certificates. After Sales Service Our approach is to offer service in time, without compromising high quality standards and never leave our customers with unsolved problems. Our services include the following and we offer more comprehensive, location and product specific service packages upon agreement: - Engineering services to analyze customer s requirements and advice the best solution - Announcing system upgrades and improvements through the entire service life of the product - Providing commissioning, operating and maintenance instructions - Remote help and technical support for in-site repair or requalification - Training programs for operators, maintenance personnel and engineers Some References ADNO AKPET GAZ ARÇELİK AYGAZ DOĞALGAZ BARİT MADEN / BOZKAR BASI GAS BİZİMGAZ / SHV GROUP BUZWAIR OA OLA EFES PİLSEN GASO GEMIQAYA GLOBAL GAS GLOBAL GYPSUM O. GULF RYO HABAŞ HAFFMANS - PENTAIR HİSAR DOĞALGAZ / ÜLKER İPRAGAZ / SHV GROUP LINDE GAS LUKOIL MEGAŞ MESSER NAFTAL OMV GAZ VE ENERJİ A.Ş. PEPSI PETROL OFİSİ SOHAR GASES O. LL. ÜLKER VIKING SODA AB - ISO ASME STAMPS (U, U2, S) - GOST TR - GOST RTN - UKR SEPRO - DIRETIVE 2007/46/E /35/EU (TPED) Standards: Isısan is capable to design and manufacture pressure vessels and submit certificates according to the following design codes and standards. -AD ASME Div.1, Div.2 -BS ODAP -EN STANDARDS -ADR, ADR Part 9 Suppliers BPW RYOSTAR ENDRESS HAUSER FISHER HEMPEL HEROSE JOTUN KNORR-BREMSE MEA-INOX REGO SAMSON SMITH WABO WHESSOE ryogenic ISISAN cryogenic tanks are designed and manufactured for all types of cryogenic applications with the requirements for safe, easy and economical operation. The highlights of ISISAN tanks are: economizer circuit, routing the which prevents wastage of gas. economizer-regulator offers easy pressure adjustment and maintains manufactured in accordance with and conforming to E directives and EN standards. Other national pressure vessel codes, or standards requirement. and manufactured in accordance with ADR, E directives and EN standards. All models have π mark and European approvals are provided. Other national pressure vessel codes, or standards are requirement. dual safety relief valves with diverter valve, stainless steel pressure gauge and differential pressure contents gauge; with optional switches, transmitters and/or telemetry unit. equipped with load cells. pipe work reduces operation time. steel pipe work means fewer connections, minimizing potential servicing. resist loads and stresses during transportation. outlets, lifting lugs and other installation, operation, maintenance and servicing. components are cleaned for oxygen service. of tailor made solutions; with sizes, design pressures and other customer. manufacturing facility is ISO 9000 in all aspects of our operation. according to UB, Eurocode standards to resist high wind and seismic loads. 1 ryogenic LIN/LOX/LAR AIR GAS STORAGE TANKS DESIGN ODE EN PED 97/23/E MAX. ALLOWABLE WORKING DESIGN TEMPERATURE -196 INNER VESSEL MATERIAL Stainless Steel (According to EN ) INSULATION ) Perlite & Vacuum Air Gas Standard Storage Tanks Dimensions 19 BAR RYOGENI LIN/LOX/LAR STORAGE TANKS Gross Net apacity Daily Evap. MAWP ØD B L W H apacity (%95 Filling) Rate (02) Empty Weight liters liters % / day mm mm mm mm mm ØD B L H 2 W 37 BAR RYOGENI LIN/LOX/LAR STORAGE TANKS Gross Net apacity Daily Evap. MAWP ØD B L W H apacity (%95 Filling) Rate (02) 37 liters liters % / day mm mm mm mm mm Empty Weight ryogenic LIN/LOX/LAR AIR GAS STORAGE TANKS Air Gas Standard Storage Tanks P&ID 52 31a OPTION OPTION-3 GAS LIQUID VAUUM LOSED OPEN OPTION-2 28 NOMENLATURE 1 Fill connection 2 Bottom fill valve 3 Top fill valve 4 Try cock valve 5 Top fill isolating valve 6 Bottom fill isolating valve 13 Economizer isolating valve Economizer, Non return valve) 20 Liquid withdrawal valve 30 Three way valve 34 Vapor vent valve 35 Thermal relief valve 40 Level indicator 41 Equalizer valve 42 Low pressure shut off valve 43 High pressure shut off valve 44 Pressure indicator 51 Evacuation connection 52 Vacuum safety device Option-1 Overfilling protection 18 Thermal relief valve 19 Purge valve 55 Overfilling protection device Option-2 Liquid withdrawal line 15 Liquid withdrawal valve 28 Liquid withdrawal connection Option-3 Thermosyphon 53 Pump feed valve 54 Pump return valve 3 ryogenic LIN/LOX/LAR AIR GAS TRANSPORT TANKS DESIGN ODE EN ADR MAX. ALLOWABLE WORKING DESIGN TEMPERATURE -196 INNER VESSEL MATERIAL Stainless Steel (According to EN ) OUTER VESSEL MATERIAL EN ) INSULATION Super Insulation & Vacuum HIGH PRESSURE SERIES AIR GAS TRANSPORT TANK LOX LOX LOX LOX TANK VOLUME lt NET WATER APAITY lt TANK EMPTY WEIGHT LOW PRESSURE SERIES AIR GAS TRANSPORT TANK TANK VOLUME NET WATER APAITY TANK EMPTY WEIGHT TOTAL lt lt LIN LIN LOX LOX LAR ryogenic LIN/LOX/LAR AIR GAS TRANSPORT TANKS Air Gas Transport Tanks P&ID High Pressure Series OPTION-1 17/A 17/B % GAS LIQUID VAUUM LOSED AIR RESERVOIR 67 OPTION-2 P OPTION-3 71 FLOWMETER OPTION-4 OPEN NOMENLATURE 1 Jacketed pressure vessel 2 Vacuum safety device 3 Evacuation valve 4 Try cock valve 8 Low pressure shut-off valve 10 High pressure shut-off valve 11 Bottom fill isolating valve 12 Top fill valve 13 Bottom fill valve 14 Level indicator 16 Evacuation connection 17/A Inner vessel safety relief valve 17/B Inner vessel safety relief valve 19 Equalizer valve 20 Vapor vent valve 25 Fill connection 33 Pressure indicator 51 Non-return valve 62 Purge valve 70 Thermal relief valve Option-1 52 Gas analysis valve 53 Gas analysis connection Option-2 67 Emergency shut-off valve 68 Thermal relief valve Option-3 69 Liquid analysis valve 72 Liquid analysis connection Option-4 71 Flowmeter 5 ryogenic LIN/LOX/LAR AIR GAS TRANSPORT TANKS Air Gas Transport Tanks P&ID Low Pressure Series OLLETOR 12-G 35-4 K 10 VEHILE AIR TANK UNDER VEHILE HASIS PI actuator 32/A 32/B 42-G L OPTION-2 OPTION-4 OPTION K 11-L ESB1 ESB2 TSB1 ATS1 UNDER ABINET OVER UNDER ABINET OVER ATM ATM ATM 4-T3 4-T2 4-T1 %95 OPTION-1 18-L 71 VEHILE BRAKE SYSTEM 21-L K 3-G 2-L 35-5 K K K VS TS PI PSH L 60-L 66-L 63 OPTION-3 13-L PUMP ONTROL PANEL LOSE OPEN GAS LIQUID PNEUMATI LINE ELETRIAL LINE 9 K 1 PNEUMATI ONTROL SYSTEMS ATS1 Anti-tow away system VAUUM ONNETION 5 Vacuum safety device 50 Evacuation valve 51 Evacuation connection INDIATOR (LEVEL, PRESSURE) LINE 40 Level indicator 41 Equalizere valve 42-G Low pressure shut-off valve 43-L High pressure shut-off valve 44 Pressure indicator 46 Pump pressure gauge 47 Pump high pressure switch 48 Pump vacuum switch FILL LINE 1 Fill connection 2-L Bottom fill valve 3-G Top fill valve 4-T1 Try cock valve (%95) 4-T2 Try cock valve (optional) 4-T3 Try cock valve (optional) 9 Drain line valve 12-G Vapor outlet valve PB 13-L Pump PB inlet valve 18-L Emergency shut-off valve (optional) 52 Liquid anaysis valve (optional) 53 Gas analysis valve (optional) ONSUMPTION LINE 21-L Emergency shut-off valve SAFETY RELIEF LINE EQUIPMENTS 32/A Inner vessel safety relief valve 32/B Inner vessel safety relief valve 35-1 Thermal relief valve 35-2 Thermal relief valve 35-3 Thermal relief valve 35-4 Thermal relief valve 35-5 Thermal relief valve 35-6 Thermal relief valve (optional) 34 Vapor vent valve PUMP SUTION LINE 60-L Pump suction valve 63 Pump 66-L Pump outlet valve 68-L Pump outlet connection 70 Purge valve 71 Analysis adapter (optional) 72 Flowmeter isolating valve (optional) 73 Flowmeter (optional) 6 ryogenic LNG TANKS STORAGE TANKS DESIGN ODE MAX. ALLOWABLE WORKING DESIGN TEMPERATURE EN PED 97/23/E -196 INNER VESSEL MATERIAL Stainless Steel (According to EN ) OUTER VESSEL MATERIAL EN ) INSULATION Perlite & Vacuum ØD L B Gross Net apacity Daily Evap. MAWP ØD B L W H apacity (%95 Filling) Rate (N 2 ) 5 liters liters % / day mm mm mm mm mm tolerances Empty Weight H W 7 ryogenic LNG TANKS STORAGE TANKS LNG Storage Tanks P&ID OLLETOR 52 LNG TANK 51 31/B 31/A G L 6-L 20-L GAS LIQUID VAUUM LOSED OPEN ISISAN reserves the specifications without prior notice. NOMENLATURE 1 Fill connection 2-L Bottom fill valve 3-G Top fill valve 4 Try cock valve 5-G Top fill isolating valve 6-L Bottom fill isolating valve 13 Economizer valve 13-2 Manual economizer valve Economizer, Non return valve) 20-L Liquid withdrawal valve 30 hange over valve 31/A Inner vessel safety valve 31/B Inner vessel safety valve 34 Vapor vent valve OPTION-1 12 OPTION-6 5-G Thermal relief valve 40 Level indicator 41 Equalizer valve 42-G Low pressure shut off valve 43-L High pressure shut off valve 44 Pressure indicator 51 Evacuation connection 52 Vacuum safety device Option-1 Vapor equalizing line 22 Vapor equalizing connection 23 Vapor equalizing valve Option-2 Emergency shut off system 18 Emergency shut off valve 35 Thermal relief valve OPTION G 2-L OPTION-5 18 OPTION-2 Option-3 Line purging 19 Purge valve OPTION Option-4 Emergency shut off system 21-L Emergency shut off valve 35 Thermal relief valve Option-5 PB Isolation valve 11 Liquid inlet valve for PB 35 Thermal relief valve Option-6 PB Outlet valve 12 Liquid outlet valve for PB 21-L 8 ryogenic LNG TANKS TRANSPORT TANKS DESIGN ODE MAX. ALLOWABLE WORKING DESIGN TEMPERATURE EN ADR -196 INNER VESSEL MATERIAL Stainless Steel (According to EN ) OUTER VESSEL MATERIAL EN ) INSULATION Super Insulation & Vacuum BOBTAIL TANK VOLUME m NET WATER APAITY lt TANK EMPTY WEIGHT SEMI-TRAILER TANK VOLUME m NET WATER APAITY lt TANK EMPTY WEIGHT TOTAL ryogenic LNG TANKS TRANSPORT TANKS LNG Transport Tanks P&ID OLLETOR %95 % GAS TS OPTION LIQUID VAUUM 61 OPTION-1 LOSED OPEN NOMENLATURE 1 Bottom fill isolating valve 2 Bottom fill valve 3 Thermal relief valve 4 Purge valve 5 Vacuum safety device 6 Non return valve 7 Top fill valve 8 Vapor equalizing valve 9 Vapor equalizing connection 10 Emergency shut off valve 12 Vapour outlet valve for (PB) 13 Try cock valve 14 Emergency shut-off valve 15 Evacuation valve 16 Inner vessel safety relief valve 17 Evacuation connection 18 High pressure shut off valve 19 Low pressure shut off valve 20 Equalizer valve 21 Level indicator 22 Pressure indicator valve 23 Pressure indicator 24 Fill connection 25 Try cock valve 26 Liquid withdrawal valve 28 Liquid withdrawal connection 29 Isolating valve for PB 30 Vapor vent valve Option-1 Pump system 22 Pressure indicator valve 23 Pressure indicator 60 Pump suction valve 62 Filter 63 Pump 64 Expansion joint 65 Gas purge valve Option-2 Flow meter system 70 Flow meter isolating valve 71 Flow meter 10 ryogenic AMBIENT AIR VAPORIZER no external source of energy; exchange of heat with the surrounding air. The liquefied gas is vaporized, and warmed to almost the surrounding temperature, and finally led to the users in its gaseous state. The vaporisers are for use with liquid: Design Specifications air vaporizers in different versions and for different applications. Our following properties: according to PED 97/23/E surfaces for optimum convection Vaporiser options convection while fan assisted models are equipped with an electric motor operated fan to enhance air flow and increase efficiency. 11 O 2 Tanks FOAM INSULATED STORAGE TANKS DESIGN ODE DESIGN DESIGN TEMPERATURE -40 /+50 MATERIAL INSULATION AD 2000 ODE-PED 97/23/E Foam Insulation % BAR FOAM INSULATED O 2 STORAGE TANKS MAWP Gross apacity Net apacity (%95 Filling) ØD ØD1 L L1 W H Empty Weight liters liters mm mm mm mm mm mm ØD ØD1 L L W H X WIEV 12 O 2 Tanks FOAM INSULATED TRANSPORT TANKS TRANSPORT TANKS DESIGN ODE INNER VESSEL MATERIAL MAX. ALLOWABLE WORKING DESIGN TEMPERATURE INSULATION EN / EN ADR Duplex Stainless Steel -40 / +50 (EN ) 24 Bar Foam Insulation, with Aluminium Jacket SEMI TRAILER INNER VESSEL MATERIAL TANK VOLUME NET WATER APAITY TANK EMPTY WEIGHT TOTAL m 3 lt Duplex Stainless Steel , *Volume may vary according to local traffic regulations, truck model and capacity. 13 O 2 Tanks FOAM INSULATED TRANSPORT TANKS O 2 Transport Tanks P&ID A %95 B 23 PI LI Y 16/A 16/B 73 OPTION OPTION PI OPTION-1 GAS LIQUID LOSED OPEN NOMENLATURE 1 Liquid fill valve 2 Bottom fill valve 3 Thermal relief valve 4 Purge valve 8 Vapor equalizing valve 9 Vapor equalizing connection 13 Regulator isolating valve 14 Back pressure regulator 16/A Inner vessel safety relief valve 16/B Inner vessel safety relief valve 18 High pressure shut off valve 19 Low pressure shut off valve 20 Equalizing valve 21 Level indicator 22 Manometer valve 23 Manometer 24 Fill connection 25 Try cock valve 26 Liquid withdrawal valve 28 Liquid withdrawal connection 36 Analysis liquid valve 63 Pump 64 Filter Option-1 Flow Meter System 70 Flow meter isolating valve 71 Flow meter Option-2 Main Liquid Valve with Actuator 72 Main liquid valve with actuator instead of 1 Option-3 Internal Valve 73 Internal valve A Inner vessel B Foam insulation Outer jacket 14 O 2 Tanks VAUUM INSULATED STORAGE TANKS VAUUM INSULATED O 2 TANKS DESIGN ODE MAX. ALLOWABLE WORKING DESIGN TEMPERATURE EN PED 97/23/E -196 INNER VESSEL MATERIAL Stainless Steel (According to EN ) OUTER VESSEL MATERIAL EN ) INSULATION Perlite & Vacuum 22 BAR VAUUM INSULATED O 2 STORAGE TANKS ØD Gross Net apacity Daily Evap. MAWP ØD B L W H apacity (%95 Filling) Rate (O 2 ) Empty Weight liters liters % / day mm mm mm mm mm L B H W 15 O 2 Tanks VAUUM INSULATED STORAGE TANKS Vacuum Insulated O 2 Storage Tanks P&ID 52 31/A 31/B GAS LIQUID VAUUM LOSED OPEN specifications without prior notice. NOMENLATURE 1 Fill connection 2 Bottom fill valve 3 Gas equalizing valve 4 Try cock valve 5 Gas equalizing isolating valve 6 Bottom fill isolating valve 8 Liquid return valve 9 Liquid return connection 11 Gas equalizing connection Economizer isolating valve 14 Back pressure regulator 15 Pressure regulator 19 Purge valve 20 Liquid withdrawal valve 28 Liquid withdrawal connection 30 Three way valve 31/A Inner vessel safety relief valve 31/B Inner vessel safety relief valve Thermal relief valve 40 Level indicator 41 Equalizer valve 42 Low pressure shut off valve 43 High pressure shut off valve 44 Pressure indicator 51 Evacuation connection 52 Vacuum safety device 16 ryogenic ENGINEERED SOLUTIONS 2 x 300 m 3 LOX storage tank 1 x 300 m 3 LIN storage tank 1 x 100 m 3 LAR storage tank 1 x 60 m 3 LOX storage tank 2 x 25 m 3 LIN/LOX/LAR storage tank Manufactured for an ASU Project 250 m 3 LIN storage tank Vertical Skirt Double thermosyphon omplete LNG system 2 x 95 m 3 LNG storage tank 8 pcs. ambient vaporizer ryogenic SOLUTION PAKAGES ompact LNG system LNG storage tank (3 to 10 m 3 ) Two vaporizers Fire safety system Manufactured total 150 pcs. For İpragaz, Turkey Aygaz Doğalgaz, Turkey OMV, Turkey ontainer mounted transportable system 12 m 3 LIN storage tank 450 Nm 3 /h capacity vaporizer Liquid transfer equipment Gas temperature contoller Manufactured for Hussain al Jiboori, Iraq ISISAN reserves the right to change any of the technical specifications without prior notice. ISISAN ISI SAN. VE Tİ. A.Ş. O.S.B. 21. ad, No: Kayseri/TURKEY T F İSTANBUL OFFIE İstanbul/TURKEY T F ISISAN GERMANY Frankfurt/GERMANY M +49 (0) F +49 (0) ISISAN GULF FZ Dubai/UAE T /41/42 F ISISAN AFRIA Alger/ALGERIA ISISAN INDIA Mumbai/INDIA T /778 F
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