ATTENZIONE WARNING ATTENTION ATENCION ATENÇÃO ACHTUNG ПРЕДУПРЕЖДЕНИЕ - PDF

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Installation, op erattiion and pe maintenance H an dbook nd P er Mod Pulle del: ARS403 ATTENZIONE Per motivi di sicurezza durante il trasporto la macchina è fornita senza olio idraulico e senza carburante.

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Installation, op erattiion and pe maintenance H an dbook nd P er Mod Pulle del: ARS403 ATTENZIONE Per motivi di sicurezza durante il trasporto la macchina è fornita senza olio idraulico e senza carburante. Nel presente fascicolo troverete informazioni sulle caratteristiche e le quantità richieste. In caso di dubbio consultare la TESMEC. WARNING The machine is supplied without hydraulic oil and fuel during transport for precautionary measures. Please refer to this manual for all information regarding the characteristics and quantities required. Should you have any doubt, please get in touch with TESMEC. ATTENTION Pour mesures de sécurité, pendant le transport la machine est livrée sans huile hydraulique et sans carburant. Référez-vous à ce manuel pour renseignements nécessaires sur les caractéristiques et quantités. En cas de doute veuillez contacter TESMEC. ATENCION Por motivos de seguridad la máquina se transporta sin aceite hidráulico y sin combustible. En el presente fascículo encontrarán informaciones acerca de las características y de las cantidades requeridas. En caso de dudas, consultar a TESMEC. ATENÇÃO Por razões de segurança durante o transporte, a máquina é fornecida sem óleo hidráulico e combustível. No presente folheto poderão encontrar as informações sobre as características a as quantidades requeridas. Caso tenham alguma dúvida, rogamos-lhes pôr-se em contacto com a TESMEC. ACHTUNG Aus Sicherheitsgründen während des Transportes, wird die Maschine ohne Öl und Kraftstoff geliefert. Im vorliegenden Gebrauchsanweisungsheft werden Sie Informationen über die Eigenschaften und Mengen des Öls finden. Wenn Sie im Zweifel sind, fragen Sie TESMEC um Rat. ПРЕДУПРЕЖДЕНИЕ Из соображений безопасности, при поставке машина транспортируется без рабочей жидкости в гидравлической системе и топлива. Пожалуйста, пользуйтесь настоящим руководством для получения любых сведений, касающихся характеристик и заправочных емкостей. В случае каких-либо сомнений, пожалуйста, свяжитесь с компанией ТЕСМЕК Grassobbio (Bg) via Zanica, 17/O Endine Gaiano (Bg) via Pertegalli Tel / 035 / Tel / 035 / Telefax 0039 / 035 / Telefax 0039 / 035 / PULLER Model: ARS403 PULLER Model: ARS403 Serial number. Manufacturing year. Working order. USE AND MAINTENANCE INSTRUCTIONS PULLER Model: ARS GENERAL INDEX Page 1. GENERAL INDEX 1 2. GENERAL DATA AND PRESCRIPTIONS MANUFACTURER COMMUNICATIONS WITH THE MANUFACTURER TYPOLOGY AND USING FIELD PERFORMANCES TECHNICAL CHARACTERISTICS ACOUSTIC EMISSION GENERAL PRESCRIPTIONS FOR THE MACHINE USE GENERAL PRESCRIPTIONS FOR THE OPERATOR CHARGED OF THE MACHINE USE GENERAL PRESCRIPTIONS FOR THE OPERATOR CHARGED OF THE MACHINE MAINTENANCE KNOWLEDGE AND CARE OF THE INSTRUCTION MANUAL ENVIRONMENTAL CONDITIONS OF USE TEMPERATURE LIMITS FOR HYDRAULIC OIL USE NOT ALLOWED RESPONSIBILITY APPLIED NORMS 6 3. TRANSPORT AND POSITIONING INSTRUCTIONS TRANSPORT ON TRAILER MACHINE LIFTING TRANSPORT TYPOLOGIES AND PACKAGE UNPACKING POSITIONING AND ANCHORING 8 4. INSTRUCTION FOR USE PRESCRIPTIONS FOR THE OPERATOR CONTROLS PRELIMINARY OPERATIONS MACHINE START-UP REEL LOADING MACHINE USE REEL REMOVAL PULL CONTROL PULL LIMITING DEVICE SETTING PULL PROGRAMMING DEVICE SETTING THINGS TO REMEMBER END OF OPERATIONS SAFETY CONDITIONS SAFETY DEVICES EMERGENCY STOP DEVICE PERIODIC OPERATIONS RESIDUAL RISKS MAINTENANCE GENERAL PRESCRIPTIONS LEVELS CONTROL TYRES INFLATION PRESSURE SUGGESTED LUBRICANTS ENDOTHERMIC ENGINE MAINTENANCE HYDRAULIC CIRCUIT MAINTENANCE STATIONARY BRAKE MAINTENANCE GREASING OTHER PERIODIC OPERATIONS SUMMARY TABLE FOR ORDINARY MAINTENANCE 18 Manual: MI-ARS GB Date: Author: A. Oscar Page: 1 of 20 PULLER Model: ARS HOW TO DISABLE THE MACHINE TRANSPORT EXTENDED SERVICE STOP STRIPPING ENCLOSED DOCUMENTS TABLES SYSTEMS OTHER DOCUMENTS 20 Manual: MI-ARS GB Date: Author: A. Oscar Page: 2 of 20 PULLER Model: ARS GENERAL DATA AND PRESCRIPTIONS 2.1 MANUFACTURER Via Zanica, 17/O GRASSOBBIO BG - ITALY tel. (+39) fax (+39) TESMEC S.p.A. Via Pertegalli, ENDINE GAIANO BG - ITALY tel. (+39) fax (+39) COMMUNICATIONS WITH THE MANUFACTURER For any information related to the machine (use, maintenance, spare parts) always state Model, Serial Number, Manufacturing Year and Order. Those data can be found in the machine-identifying table. 2.3 TYPOLOGY AND USING FIELD Machine is a puller suitable for low and medium overhead lines stringing and recovering. 2.4 PERFORMANCES FUNCTIONING AS A PULLER Max. intermittent pull: Max. continuous pull: Continuous speed: Max. continuous speed: Continuous pull: 35 kn 30 kn 1.5 km/h 3.6 km/h 12 kn ATTENTION: the use with ropes or conductors with diameter lower than the max. admitted one, causes the reduction of the max. applicable pull in comparison with the min. working load granted by the rope or by the conductor. Performances are referred to the machine without optional, at sea level and at 20 C. 2.5 TECHNICAL CHARACTERISTICS Bull-wheels nominal diameter: Bull-wheels lining: Max. rope diameter: Diesel engine: Electric system: Transmission: Axle: Dimensions: Mass: 325 mm heat-treated steel 13 mm LOMBARDINI mod. LDW 1404 FOCS power 25 kw at 3600 rpm water-cooled 12 V closed hydraulic circuit with hydraulic oil cooling rigid type for towing at 30-km/h max. length with drawbar and reel winder mm width mm height mm 900 kg 2.6 ACOUSTIC EMISSION Level of continuous sound pressure to the operator seat (UNI 9432) Lep = 85 db(a) Manual: MI-ARS GB Date: Author: A. Oscar Page: 3 of 20 PULLER Model: ARS GENERAL PRESCRIPTIONS FOR THE MACHINE USE a. Only authorised and trained personnel must use the machine. Trained personnel are intended to be the person who has received a qualified training from the using Company or, as alternative, from the manufacturer. b. Machine must be used only for the work it was designed for. c. Machine cannot be used with non-authorised personnel on the working site. d. For safety reasons, during transport machine comes without hydraulic oil and fuel. Characteristics and required quantities are listed in the present manual. e. For any doubt concerning use, functioning, maintenance or everything else, contact the After-sale Service of the manufacturer. 2.8 GENERAL PRESCRIPTIONS FOR THE OPERATOR CHARGED OF THE MACHINE USE a. Operator has to know safety directives for accident prevention in force in the machine using country, for a correct use of the same. b. The operator in charge with the installation and maintenance of the machine must use suitable clothes to the working site and to the situation where he finds himself; in particular he must avoid the use of very large clothes, chains, bracelets, rings or whatever can get entangled with moving parts of the machine. c. The operator has to use the necessary protecting devices (i.e. gloves, boots, helmet, etc.). It is compulsory the use of personal protecting devices for hearing. d. The operator must not carry out on his own initiative operations or interventions that are not up to him. e. The operator must carefully follow danger and/or prohibition prescriptions contained in the instruction manual or indicated on the machine. f. The working area of the operator has to be cleaned from possible oil or liquids wastes and free of materials or equipment that may be considered as on obstacle for the operator work. g. The operator must absolutely avoid the direct inhalation of the exhaust gas of the endothermic engine. 2.9 GENERAL PRESCRIPTIONS FOR THE OPERATOR CHARGED OF THE MACHINE MAINTENANCE a. It is absolutely forbidden to carry out any work of maintenance, adjustment or setting on units while stringing (except for the operations indicated in the present manual). b. Before carrying out any maintenance operations, stop the energy feeding (except for the cases indicated in the present manual) and wait till the cooling of the elements subjected to heating. c. All the maintenance operations of the machine must be carried out with machine on a level surface and not under load. d. Authorised and trained personnel must carry out all the maintenance operations, ordinary and not ordinary. Trained personnel are intended to be the person who has received a qualified training from the using Company or, as alternative, from the manufacturer. e. The operator in charge with the maintenance of the machine must use suitable clothes to the working site and to the situation where he finds himself; in particular he must avoid the use of very large clothes, chains, bracelets, rings or whatever can get entangled with moving parts of the machine. f. The operator has to use the necessary protecting devices (i.e. gloves, boots, helmet, etc.). g. All the maintenance operations, ordinary and not ordinary, must be effectuated respecting the prescriptions indicated in the present manual or following technical indications written by the manufacturer. The non-respect of the prescribed restrains relieves the manufacturer from any responsibility causing also the loss of warranty. Manual: MI-ARS GB Date: Author: A. Oscar Page: 4 of 20 PULLER Model: ARS KNOWLEDGE AND CARE OF THE INSTRUCTION MANUAL a. The information contained in the instruction manual applies to all the operators charged with the use and/or the maintenance of the machine. b. The instruction manual is not a training manual. c. Before using the machine the chief of the job site and the operator must read the instruction manual. d. The chief of the job site is obliged to inform all the operators about the instructions contained in the manual. e. The user must carefully follow the instructions listed in the present manual. f. Before using the machine, the operator must be able to use it and has to exactly know the positions and the functioning of all the controls. g. The chief of the job site must verify that the instructions contained in the manual are applied. h. The instruction manual must be kept, in order to be consulted, for all the life of the machine and also when it is given to another user. i. The instruction manual must be kept in a sheltered and dry place. ATTENTION: present manual belongs exclusively to the manufacturer. The reproduction, event partial, of the text is forbidden ENVIRONMENTAL CONDITIONS OF USE a. Temperature: from -10 C to +40 C. b. Relevant moisture: from 30% to 90% ± 5%. c. Weather conditions: any (in line with working conditions). d. Natural and/or artificial lighting of the working site TEMPERATURE LIMITS FOR HYDRAULIC OIL When using the machine, always remember to respect the following temperature limits that can be reached with hydraulic oil as function of the working condition. TEMPERATURE LIMITS FOR HYDRAULIC OIL ( C) Working condition Hydraulic oil viscosity VG 22 VG 32 VG 46 VG 68 Minimum temperature with idle machine Minimum temperature with machine at full load Maximum temperature with machine at full load Maximum temperature with idle machine For additional information concerning the hydraulic oil, see chapter Maintenance and the attached comparative table of the oils used on the machine. Manual: MI-ARS GB Date: Author: A. Oscar Page: 5 of 20 PULLER Model: ARS USE NOT ALLOWED The machine must not be used: a. for lifting persons and/or goods b. in grounds on which the machine can not be positioned and anchored in a proper way c. in areas with brushwood or other materials presence that can be easily set on fire d. in closed/unventilated sites or, however, not sufficiently airy (tunnel or similar) e. in sites with presence of gas that can be easily set on fire or explosives f. in sites with presence of explosive materials g. on aircraft, crafts, floating platforms and similar h. for structure demolition, shafts felling or similar i. for pulling flexible elements that can be highly lengthening, which allow elastic power accumulation j. with ropes or conductors having a bigger diameter than the one specified in present manual k. when engine is off and bull-wheels are moving l. with inhibited or broken safety devices installed on the machine m. when winding on the bull-wheels ropes and/or conductors having a smaller diameter as a succession of ropes and/or conductors having a bigger diameter. PROHIBITION: is not allowed to install on board radio equipments. These could create electronic equipment malfunctions, putting the personnel at serious risk RESPONSIBILITY The use of the machine for scopes different from those foreseen on paragraph 2.3 (Typology and using field), even if not well described in this manual, has to be considered extremely dangerous and then forbidden. The non-respect of the prescribed restrains causes a situation of improper use for technical and persons safety purposes and relieves the manufacturer from any responsibility, civil or penal, in case of accidents to persons or damages to things, causing the loss of warranty. The manufacturer responsibility declines even when one of the following situations happens: a. for the consequences caused by tampering and/or modifications carried out without the manufacturer s written acceptance (in this case the operator becomes the manufacturer with relevant obligations and responsibilities, both civil and penal) b. for the use of not original spare parts c. for bad maintenance d. for the use with disconnected safety devices e. for the connection to machines and/or plans not produced and not directly authorised by the manufacturer in a written acceptance APPLIED NORMS If the machine is commercialized in C.E. responds to the following regulatory framework: 2006/42/CE Norm of the European Parliament and Council referring to the laws of the machines member States. 2004/108/CE Norm of the European Council referring to the laws of the electromagnetic compatibility member States. If the machine is commercialized outside the C.E. was made reference to the following regulatory framework: 2006/42/CE 2004/108/CE Norm of the European Parliament and Council referring to the laws of the machines member States. Norm of the European Council referring to the laws of the electromagnetic compatibility member States. Manual: MI-ARS GB Date: Author: A. Oscar Page: 6 of 20 PULLER Model: ARS TRANSPORT AND POSITIONING INSTRUCTIONS 3.1 TRANSPORT ON TRAILER Machine is not suitable for road towing. Possible displacements on trailer in the working site must be carried out by a connection to the towing unit by means of the towing eye on the drawbar and in the respect of the speed limits of the axle. The used towing unit must be homologated for towing trailers with mass and dimensions as per the described machine. Before transport operation, lift and lock in releasing position the rear stabiliser (table 1, pos. 13) and the front supporting plough (table 1, pos. 8). Check the inflation pressure of tyres (2,5-3 bar). The machine is equipped with components that make it approvable for a road transport up to a speed of 80km / h. This must be done by the customer in the country where he intends to drive the car and comply with the laws of the country homologating 3.2 MACHINE LIFTING For the machine lifting use only devices as overhead travelling cranes or lift trucks, with a capacity suitable for the mass to be lifted. The devices used for the machine lifting (ropes, cables, hooks, etc.) have to be exactly dimensioned as compared to the mass to be lifted and have to be connected to the proper elements foreseen on the machine (table 5, pos. 3). During machine lifting operations, the presence of persons on the machine is strictly forbidden. DANGER: the non-respect of the above mentioned conditions may cause dangerous situations as well as damages to the machine with the consequent decline of any warranty condition. 3.3 TRANSPORT TYPOLOGIES AND PACKAGE Transport by land by truck The machine comes without all the liquids that can be set on fire and protected in the most exposed and delicate parts by means of cardboard and/or plywood and/or polyethylene extensible film. To fix the machine on the platform of the transporting unit, use nailed wedges and/or metal brackets and/or tie rods. Transport by sea in wooden cases or container The machine comes without all the liquids that can be set on fire; metal parts are protected with waterproof wax. To fix the machine on the package, use nailed wedges and/or metal brackets and/or tie rods. At the inside, the wooden case foreseen a protection with tarpaper. Materials usually used for the package are: wooden nails and/or steel screws cardboard and/or paper polyethylene extensible film adhesive tape. Manual: MI-ARS GB Date: Author: A. Oscar Page: 7 of 20 PULLER Model: ARS UNPACKING When receiving the machine verify the integrity of the package; advise immediately the manufacturer and the person in charge of the transport (even with photos) when possible damages due to transport or tampering with removal, even partial, of the content happen. Verify if the supplied material corresponds to the ordered one; immediately advise the manufacturer if there are some discrepancies. During unpacking operations, avoid any shock to the structure or to the machine units, in order to avoid any damage to the machine itself. ATTENTION: the elimination of packaging materials must be effectuated in conformity with the norms in force in the using country. TRANSPORT ON TRAILER Machine is not suitable for road towing. Possible displacements on trailer in the working site must be carried out by a connection to the towing unit by means of the towing eye on the drawbar and in the respect of the speed limits of the axle. The used towing unit must be homologated for towing trailers with mass and dimensions as per the described machine. Before transport operation, lift and lock in releasing position the rear stabiliser (table 1, pos. 13) and the front supporting plough (table 1, pos. 8). Check the inflation pressure of tyres (2,5-3 bar). ATTENTION: dangerous situations during towing if the tyres inflation pressure and the speed limits are not respected may happen. When transporting on truck or trailer, verify if the machine has been fixed on the platform of the transporting unit with nailed wedges and/or metal brackets and/or tie rods. ATTENTION: the transport of the machine has to be effectuated with the reel winder in transport position and with inserted mechanical retainer (table 1, pos. 15 and 16). DANGER: if the mechanical retainer is not inserted, the unsuitable intervention of the exhaust valve of the reel winder cylinder (table 1, pos. 3) may cause dangerous situations for the lowering of the same. 3.5 POSITIONING AND ANCHORING Positioning and anchoring of the machine have to be carried out only by trained personnel, verifying if the ground grants the foreseen stability, support and anchoring. The machine has to be placed in a distance from the first pole or trestle for the rope passage (or conductor) included between 2 and 4 times the height h of the pole itself (see diagram here below). It is possible to use the machine at a distance from the pole included between 1 and 2 times the height of the pole itself. In this case, the anchorage described thereafter must be over dimensioned of 125% compared to the reported data and some moorings must be provided on the front side of the machine. Manual: MI-ARS GB Date: Author: A. Oscar Page: 8 of 20 PULLER Model: ARS403 PROHIBITION: when the distance between the machine and the pole is lower than the height of the pole itself, the machine cannot be used. Machine anchoring sequence is the following: a. machine must be aligned as much as possible with the pull direction. b. position the rear stabilisers (table 1, pos. 13). c. suitably position the plough (table 1, pos. 8) using the s
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