ATAY ATAY OTOMAT MAKİNA SAN.VE TİC LTD.ŞTİ - PDF

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ATAY OTOMAT MAKİNA SAN.VE TİC LTD.ŞTİ was founded by Şevket ATAY in the year Our company which started the production with two automate workbenches then became corporate with the participation of

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ATAY OTOMAT MAKİNA SAN.VE TİC LTD.ŞTİ was founded by Şevket ATAY in the year Our company which started the production with two automate workbenches then became corporate with the participation of Ahmet YILMAZ in our company; and then entered the process of growth and development with the workforce, machine park and customer portfolio. The company realized great investments by means of closely following the technologies all over the world on the subject of manufacturing with sawdust and obtained a remarkable place both in the domestic and foreign markets as a plant which is structured in the worldwide standards. The period passed beginning from its first foundation made ATAY OTOMAT one of the leading companies on its subject. Today, ATAY OTOMAT reached a respect well beyond its competitors thanks to the knowledge build-up and quality and this respect has been always maintained in its place under the market conditions of today. The most important factor which reinforces the respect is the ability of giving answers, without compromising from the quality, to the product variety of the different sectors. Some of the product varieties which are included in our activity area are as follows; Tractor Parts Automobile Parts Industrial Transformer Parts White Goods Parts Small Household Products Parts Natural Gas Valves and Spare Parts France Germany Italy Netherlands - Hungary Sweden Romania Czech Republic United Kingdom U.S.A - Mexico 28% 23% 26% 23% Energy Industry Agriculture Industry Automotive Ind. Other Quality System Atay Otomat Makina Sanayi ve Ticaret Limited Şirketi has targeted developing product quality, transmitting it in quality, defect free, complete way, meeting unconditional customer satisfaction in best standard with the intention of satisfying the requests of its dear valuable customers. Checkout and analysis provides error free production by applying technique consciously through approaching both technically and theoretically. Atay Otomat develops its quality control method and update itself with a great excitement day by day. Raising productivity and quality to top level, it offers product in market in quality way with optimum cost. Atay Otomat places big emphasis on its employees. It gives priority to personnel. For quality and interactive service, it gives training providing development in the point that personnel have trouble. ATAY OTOMAT knows that quality today precedes everything and acts with this conscious. It pays attention in each stage of production, adopts zero error as manufacturing type through its technical equipment about this subject. Quality System ATAY OTOMAT which has the ISO TS16949:2009 Quality Management System beginning from the year 2012 and considered the firstly quality principle as a basis not only in its products but also in the services is recognized more and more every day in the international and domestic markets with the responsibility, reliability, advanced technology and the work diligence. Quality System ATAY OTOMAT ISO 9001:2008 Quality Management System beginning from the year 2002. APQP planning is performed at the beginning of quotation for the parts which will be produced and the PPAP files are created according to project planning. All knowledge which are gained during production supervision and inspections of the parts, are collected in their product files to use during production Quality System High-visibility LCD display Versatile display console Resolution (0.001 mm) Inch/metric conversion Incremental or absolute measurement Zero reset Quality System Rockwell N ( kgf) Brinell N ( kgf) Vickers - Knoop N ( kgf) Rockwell HR A - B - C - D - E - F - G - H - K Vickers HV10 - HV60 - HV100 Brinell (at request) HBW 2.5/ HBW 5/125 - HBW 2.5/187.5 HBT 2.5/ HBT 5/125 - HBT 2.5/187.5 Quality System PROCUT-M Ø60 mm cut capacity 3 HP motor, cdimension : 762 x 813 x 1425 mm Spindle Speed 2800 rpm Wheel dia. 10 max. Internal illuminator Double vise design Quick-action cam vise option Medium Automation option available Quality System Product Serial : QC-711M/L Salt Spray Tester Salt Spray Tester is used for testing parts rust-proof ability that had been through surface treatment such as electroplating, coating, anodizing, etc. With misty form s salt water to speed up corrosion, in an attempt to test specimen rust-proof ability in short time, this tester is suitable to use in hardware, screw and electroplating industries and research organizations, etc. There are three types of tests: Neutral salt spray test, Acetic acid spray test and Copper Speed up Acetic acid spray test. Quality System Metal Finishing Minimise production cost of the plating process and maximise production output Speed and simplicity of analysis Single or multi elements coating thickness analysis and coating composition Analysis of up to 4 layers Plating bath analysis Quality System Automatic Pneumatic Mounting Press High speed heater, direct reading pressure gauge, timer with buzzer at end of cycle. Suitable for labs with moderate number of samples. Automation offers reduced manual intervention and improved consistency. To mount the sample in a plastic mould for convenient preparation Easy mould change 1 1/4 , 1 1/2 dia and 2 dia Heater 1200 Watts Water cooling system 1 Dimension: 490 X 620 X 520 mm Quality System Vickers Hardness Testing Machine A wide range of test forces from 1.961N to 490.3N* (.2kgf - 50kgf) is available for measuring a wide variety of specimens. The load duration can be set in 1sec increments between 5 and 99sec. The minimum reading of indentation is 0.1. It allows small indentations to be measured with high precision. Quality System 4 Heads Trinocular, 45 inclined Eyepiece WF10X/22mm Nosepiece 5 positions Objectives LWD PLAN IOS MET (no cover slide) IOS 5x/0.14, 10x/0.25, 20x/0.4, 50x/0.7 Magnifications 50x, 100x, 200x, 400x Focusing system Coaxial coarse and fine system, with limit stop Stage 250 x 230mm; mechanical stage with lowered ergonomic coaxial controls X-Y range 114 x 81mm Metallurgy Imaging Software Steels Brass Stainless Steels Aluminium Copper Iron cast or Forging Machining Dimensions Turning W.Ranges : Ø3-65mm (from Bar) Ø6-400mm (Singly) Milling W. Ranges : 762x410x460mm Total = CNC Machine 13 Pieces CNC Machining Area = m2 1st floor JINN FA CNC Turning Mach. = 1 Pieces Samsung CNC Turning Mach. = 1 Pieces TOPPER Vertical CNC Machinig Center = 1 Pieces AKIRA SEIKI Vertical CNC Machinig Center = 1 Pieces Miyano CNC Turning Mach. = 7 Pieces Goodway CNC Turning Mach. = 2 Pieces Mechanical Machining Area = Total m2 Area Mechanical Machining Area = m2 2nd floor Mechanical Machining Area = 1 units Mech. Milling, Turning and Hydraulics Press Mechanical Machining Area = Total 2 pieces Mechanical 6 Spindle Schütte Mechanical Machining Area = Total 2 pieces Mechanical Traub Automat Mechanical Machining Area = Total 10 pieces Mechanical Index Automat Warehouse Area = Total 1,000 m2 Warehouse Area = m2 3rd floor Warehouse Area = Raw Material Stock Areas Warehouse Area = Areas for Shipping Warehouse Area = Kanban System Aplications Warehouse Area = Incoming Quality Control General production planning activities and applications for customer programs,sales targets and optimal using of the production capacity are realized using the INFOERP system software. By using this data processing system,all working cycles,from the raw materials to the finished product is followed and planned. Education Status and Employees of the Present Male Female Blue Collar White Collar Age Average Primary School Secondary School High School Tech. H.School College University Total Staff : 43 / Age Average : 33 Web: Web: Web:
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