Jandy® JS Sand Filter Inlet and Outlet Fitting Parts Replacement Kit

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  Replacement Kit Instructions    Jandy® JS Sand Filter Inlet and Outlet Fitting Parts Replacement Kit WARNING FOR YOUR SAFETY: This product must be…

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  Replacement Kit Instructions    Jandy® JS Sand Filter Inlet and Outlet Fitting Parts Replacement Kit WARNING FOR YOUR SAFETY: This product must be installed and serviced by a professional service techni- cian, qualified in pool/spa pump and filter installation and maintenance. Improper installation and/ or operation can create dangerous high pressure which can cause product failure or also cause the filter lid to be blown off, possibly causing death, serious injury or property damage. Improper installation and/or operation will void the warranty. These instructions are to be used with the following Jandy Replacement Kit: R0487900 -- JS100-SM Nuts, Springs, and Inner Spacers Replacement Kit R0488600 -- JS100-SM Complete Outlet Fitting Replacement Kit R0488700 -- JS100-SM Complete Inlet Fitting Replacement Kit WARNING Before installing this product, read and follow all warning notices and instructions that accompany this filter replacement kit. Failure to follow warning notices and instructions may result in property damage, personal injury, or loss of life. This document gives instructions for replacing all of the Inlet and Outlet Fittings and related parts in WARNING all Jandy JS100-SM Model Side Mount Sand Filters. Never attempt to adjust or remove the Replacement of all of the o-rings and seals requires the lid when the pump is running or there is complete disassembly and reassembly of the filter com- pressure in the system. This can cause ponents and piping subassemblies. product failure or also cause the filter lid to be blown off which can result in The instructions were written with safety as the death, serious personal injury, or priority and must be followed exactly. Not following the property damage. written procedure or taking shortcuts may increase the risk of personal injury. Read through the instructions 1. Before attempting to loosen or remove the lid, turn completely before starting the procedure. OFF the pump and OPEN the air release valve on Before starting the procedure, use the parts list at top of the filter. DO NOT attempt to loosen or the back of these instructions to identify the parts that remove the lid while the pump is running or if the are in your kit. In addition to the parts supplied in this filter pressure gauge indicates there is pressure in kit, a small amount of silicone sealant is required. If the filter. any parts are missing from the kit please call your local 2. First, try to remove the lid by hand using the Jandy distributor for assistance. For technical assistance, handles. please contact the Zodiac Pool Systems, Inc. Technical 3. If removal by hand is not successful, use a mallet Support Department at 1.800.822.7933. or soft-faced hammer to alternately strike the A. Remove the Lid handles to loosen the lid. WARNING B. Drain Water From The Filter SHOCK HAZARD! Turn off all switches and the main breaker in the 1. Remove the water drain cap and drain the water pool/spa heater electrical circuit before starting the from the filter. See Figure 1. replacement procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or C. Remove the Sand From the Filter death. 1. The sand may be removed by scooping it out through the filter lid opening, vacuuming it out with a suitable wet/dry shop vacuum supplied by H0332500- a GFCI protected circuit, or may be flushed out of the filter through the large fitting at the drain. See Figure 2. Page 2 Large Fitting Hold fitting when For Sand Flushing removing or O-Ring installing drain cap Univeral Tailpiece (Not Included) Universal Coupling Nut 1 1/2” NPT Water Drain Cap Short Piping to Direct Flushed Sand Away From Filter Base Figure 1. Water Drain Cap Figure 3. Universal Tailpiece Connections Hub Pipe Subassembly Diffuser Vent Screen with Rubber Grommet and Tubing Flush Out Sand Through Large Fitting Diffuser Drain Screen Hex Head Screws Outlet Pipe Subassembly Compression Fitting Diffuser Pupe Subassembly (2) Wye Subassembly Cable Tie Unscrew Hub and Universal Laterals O-Ring Coupling Nut Figure 2. Sand Flushing Fitting 2. If desired, a universal tailpiece connection, part Inlet Pipe Subassembly number R0449000 (not included in kit), can be used with a short piping section to direct the flushed sand away from the base of the filter. See Figure 3. Figure 4. Piping Components 3. Rinse the internal piping to remove the sand. 4. Remove the hex head screw that connects the wye subassembly to the inlet pipe subassembly. D. Disconnect the Internal Piping Disconnect the wye subassembly. Assemblies Inside the Filter 5. Unscrew the inlet pipe subassembly from the tank CAUTION inlet fitting. This procedure must be followed exactly. Failure to follow the procedure exactly can result in system 6. Use a brush to clear all sand from the exposed leaks or property damage. fitting threads and rinse with water. Removal of the nuts will be difficult if there is sand in the fitting 1. Cut the cable tie that secures the piping. See Figure threads. 4. Note: Make sure that the exposed threads are free of 2. Remove the hex head screws that connects the hub sand before continuing with the next step. pipe subassembly to the outlet pipe subassembly. 7. Remove the nuts from the bulkhead fittings. 3. Disconnect the hub pipe subassembly from the outlet pipe subassembly. Page 3 Note: Do not rotate the bulkhead fittings. Use the flats drilled and a female adapter on the opposite end) on the bulkhead fitting to hold it from rotating onto the inlet bulkhead fitting hand tight only. while the nut on the inside of the tank is re- Adjust the pipe so a screw hole is facing up. Refer moved. to Figure 4. 8. Thoroughly clean any parts that will be reused. 3. While holding the pipe of the hub sub assembly, 9. Reassemble fittings taking care that the curved place the hub inside the top of the tank and surfaces of the spacers are towards the tank. Ensure thread the laterals into the hub. Ensure laterals that the wide spacer on the outside of the tank is are threaded fully into the hub and are hand tight. on the top (outlet) port, and the narrow spacer is Lower the hub and laterals assembly to rest on the placed on the bottom (inlet) port. See Figure 5. tank bottom, and turn the elbow away from the bulkhead fittings to provide working room for the 10. When tightening the nuts on the bulkhead fitting next steps. assemblies, DO NOT rotate the bulkhead fittings. Orient the bulkhead fittings such that the wrench 4. Thread the outlet pipe assembly (this is the flat with the part number on it faces up. This will assembly with the longer piece of pipe with four put the keyway in the bulkhead fitting at the top (4) holes drilled and a female adapter on the and will keep the curvature of the spacers properly opposite end) onto the inlet bulkhead fitting hand matched to the curvature of the tank. See Figure 5. tight only. Adjust the pipe so a screw hole is facing Use the wrench flats on the bulkhead fitting to hold up. it in this position and do not rotate the bulkhead 5. Prepare the wye subassembly. The diffuser pipe fitting while the nuts are being tightened inside the subassemblies may be connected to the wye tank. subassembly before it is placed into the filter, or afterwards. Use a hex head screw to attach the E. Reassemble the Internal Piping diffuser pipe subassemblies to the wye. Insert the Assemblies Inside the Filter assembly into the filter. Connect the wye to the inlet pipe assembly, align the screw holes and Note: All parts must be rinsed and flushed clean of fasten in place using a hex head screw. sand before assembly, inside and out. If old laterals are being reused, brush any filter media 6. Connect the elbow of the hub pipe assembly to from the slots. the outlet pipe assembly, align the screw holes and fasten in place using a hex head screw. 1. Make sure the keyways in the inlet and outlet fittings are dry. Place a dab of silicone sealant 7. Thread the cable tie through the hole in the wye (about ¼ inch diameter) in each of the keyways plate, wrap it around the hub pipe and fasten it tight against the nut of both the inlet fitting and outlet around the pipe. fitting (silicone sealant is not provided in the kit). 8. Install the air relief tubing and vent screen as 2. Thread the inlet pipe assembly (this is the assembly follows: with the shorter piece of pipe with four (4) holes a. The body of the compression fitting connector should be fastened firmly into the threaded hole Inner Spacer in the outlet pipe assembly. Loosen the threaded (Curved Side cap on the connector about one (1) turn from the Towards the Tank) tight position, but do not remove this cap from the fitting. Nut b. Slide the tubing into the end of the cap until it Wide Spacer on bottoms out. Tighten the end cap and check the Outlet Fitting (Curved Side tubing. It should not pull out. Towards Tank) Slip Ring Flat 9. Screw the diffusers hand-tight onto the diffuser Gasket pipes. 10. Complete the assembly of the air relief. Thread Bulkhead the free end of the air relief tubing through the Fitting O-Ring diffuser (see Figure 6). Slide the vent screen with its grommet onto the end of the tubing so that the Narrow Spacer tubing is approximately 3/4 the distance into the on Inlet Fitting (Curved Side screen. Towards Tank) Figure 5. Inlet and Outlet Fitting Parts Page 4 F. Refilling the Filter with Sand Jandy high rate sand filters most commonly use Lid/Top of Filter sand as a filter medium, or sand over a shallow layer of Vent Screen pea gravel. If pea gravel is used, it will cover the laterals in Close Proximity to approximately 1 above the laterals. The use of filter to Filter Lid media other than sand is also described in Section G. 1. Sand density can vary depending on the sand and Diffuser how much moisture it is carrying. For this reason, consider the sand weights given as approximation only. Determine the actual amount of sand to add Venting Tubing to Fitting in Piping based on freeboard dimension shown in Table 1. Table 1. Required Sand Level Model Freeboard Sand Only Layered Media* Figure 6. Automatic Vent Positioning F inches lbs (kg) Pea Sand lbs (cm) Gravel (kg) lbs (kg) JS100-SM 11 1/4 (31) 600 (273) 175 (80) 425 (193) Freeboard F Notes: All media to be marked as meeting NSF® requirements for Sand Filters. Sand is to be #20 Silica Sand (.016 -.021 ). Pea Gravel, if used, is to be 1/8 to 1/4 diameter range. 2. Before adding any filter media, ensure the laterals Sand or (spokes) are screwed firmly into the hub and that Sand and Gravel the hub is centered in the tank with the laterals (spokes) horizontal. CAUTION To avoid damaging the laterals (spokes), slowly add the filter media until the laterals are fully covered. Cracked or broken laterals (spokes) will cause sand to be discharged to the pool. Figure 7. Automatic Vent Positioning 3. Add water to approximately 4 inches above the WARNING level of the laterals. The automatic vent screen and tubing 4. Place a plastic bag over each of the diffusers must be positioned properly to avoid to completely cover all of the holes. Keep the trapping air inside the filter. Trapped air diffusers covered until the addition of the filter can cause product failure or also cause media is completed. the filter lid to be blown off, which can 5. If used, pour pea gravel SLOWLY into the filter result in death, serious personal injury, first. Level the surface of the gravel, and then or property damage. pour in the appropriate amount of sand to the level indicated in Table 1. If using sand only, pour it into 8. Make sure that the automatic vent tubing is in the filter SLOWLY to the level indicated in Table place (threaded through the diffuser) and the vent 1. Be careful not to dislodge the vent tubing from screen is installed at the top of the vent tubing. See its fitting in the piping while adding filter media. Figure 6. Refer to Figures 6 and 7. G. Use of Zeobrite® as an Alternative to 6. Remove the plastic bags from the diffusers. Wash Sand away any sand or dirt particles in the threads in the top of the tank. As an alternative filter media for use instead of sand, Zeobrite has been qualified for use in Jandy 7. Ensure diffuser(s) are upright and centered properly. JS series filters. 1. For filter sizes of 30 inches in diameter and greater, it is recommended that a pea gravel bed be used before adding the filter media. See Table 2 for the type and amount of pea gravel to use. Page 5 Ensure the top surface of the pea gravel is flat before adding filter media. Air Release Valve Vent Hole Using the correct pea gravel will ensure that the filter media is evenly lifted during backwashing cycles and settles evenly after backwashing to Air Vent Screen optimize filter performance. The pea gravel will cover the laterals to approximately 1 above the laterals. 2. Fill the filter with Zeobrite® to the level shown in Table 2. The weight of the material shown is Lid Flange Fully approximate. See Figure 7 for the illustration of Seated Against Tank Freeboard . Figure 8. Filter Lid Installation Table 2. Required Zeobrite Level Model Freeboard Layered Media light coating of liquid dish washing detergent or F inches bar hand soap with some water to the lid sealing (cm) Pea Gravel* Zeobrite lbs surface on the top of the tank before installing the lbs (kg) (kg) lid. Do not use any type of oil or grease that can JS100-SM 11 1/4 (31) 175 (80) 270 (122) cause sand to get caught in the threads. Thread the * Pea Gravel is to be 1/8 to 1/4 in diameter. lid into the tank, making certain that the lid threads in smoothly. If resistance is felt while turning, H. Lid Installation remove the lid and ensure that it is not being cross- WARNING threaded into the tank and the threads are free of sand. Use the handles to tighten the lid hand- Follow these instructions carefully. Improper lid installation can cause tight only. Do not use impact or hammers when product failure or also cause the filter lid installing the lid. to be blown off, which can result in death, serious injury, or property damage. WARNING Fiberglass and threads have sharp edges. To avoid cuts, use a brush to clean threads free of sand or dirt. WARNING Never attempt to adjust or remove the 4. When the lid is fully installed, the seal flange must lid when the pump is running or there is contact the surface of the tank. pressure in the system. This can cause 5. If not already in place, the filter gauge/air relief product failure or also cause the filter lid to be blown off which can result in death, valve assembly should be installed. serious personal injury, or property damage. I. Start-Up and Operation 1. Ensure that the lid seal is fully seated within the WARNING groove in the flange of the lid. NEVER start pump while standing within 5 feet of the filter. Starting the 2. Before installing the lid, ensure that the air vent pump while there is pressurized air in screen at the top of the air vent tubing is properly the system can cause product failure located above the diffuser such that it will be close or also cause the filter lid to be blown to the underside of the lid when the lid is installed. off, which can cause death, serious See Figure 8. personal injury or property damage. WARNING WARNING Inspect the lid and tank for any damage before in- NEVER operate the filter system at stalling the lid. A damaged lid or tank could cause the more than 50 psi of pressure. Operating lid to be blown off which can result in death, serious filter system in excess of 50 psi can personal injury, or property damage. cause product failure or also cause 3. Inspect the threads to make certain that they are the filter lid to be blown off, which can free of sand particles and wipe the threads on the cause death, serious personal injury or tank and lid clean of any sand or debris. Apply a property damage. Page 6 push the handle down to the normal filter position CAUTION and turn the handle to lock in place. DO NOT operate filter at water temperatures above 104° F (40° C). Water temperatures above the manu- 13. Make certain all inlet and return lines to the pool facturer's recommendations will shorten the life span are open to allow free movement of water from the of the filter and void the warranty. pool and returning to the pool. 14. Completely open the air release valve on the Once service on the circulating system is completed, gauge/air release assembly by turning the knob on the system must be properly vented of all air. Do the the back of the assembly fully counterclockwise. following steps: Do not remove the knob. 1. Turn off the pump. Switch off the circuit breaker 15. Stand clear of the filter and start the pump. When to the pump motor. a steady stream of water starts to come out of the 2. Check that the drain plug is in place and tight. air release valve, close the valve. 3. Check that the tank lid is correctly seated and 16. Ensure that the water is returning to the pool. The tight, see Figure 8, and ensure the pressure gauge/ system is now in normal filtration mode. relief valve assembly is fully installed in the lid. 17. After the pressure gauge has stabilized, turn the 4. Ensure the backwash piping is open. bezel ring so that the arrow next to the word clean aligns with the needle of the gauge. As 5. Open the pump hair/lint pot lid and fill the pump the filter cleans the water and the sand begins to basket with water to prime the system. Replace the clog, the pressure will increase. When the needle lid. (You may have to do this several times on new of the pressure gauge aligns with the arrow next and seasonal start-ups.) to the word dirty on the bezel, it is time to 6. Completely open the air release valve on the clean the filter (see Cleaning Instructions). This gauge/air release assembly by turning the knob on indicates an increased pressure of between 10 and the back of the assembly fully counterclockwise 12 psi above original starting pressure. (do not remove the knob). J. Replacement Kit Lists 7. Be sure to open any filter isolation valves that were installed in the system. 1. The table on the next page is for your reference. 8. Ensure the backwash piping is open. Set the To order additional parts, please contact your local backwash valve handle to the “Backwash” Jandy distributor. position, if a multiport backwash valve is installed, and if a slide valve is used, turn the handle to unlock and pull fully upwards to the backwash position. 9. Stand clear of the filter and start the pump. When a steady stream of water starts to come out of the air release valve, close the valve. There will be a steady stream of water flowing out of the backwash valve piping. Continue to backwash until the backwash water is clear (three (3) to five (5) minutes). 10. Turn the pump off. 11. If the multiport backwash valve has a Rinse position do the following: a. Set the selector handle in Rinse position. b. Start the pump and run for 30 to 40 seconds. This helps settle the sand bed and removes fine particles in the bottom of the sand bed. c. Stop the pump. 12. Set the backwash valve handle to normal operation position, or to “Filter” position if a multiport backwash valve is installed. If using a slide valve, Page 7 Parts List for Replacement Kit Description R0487900 R0488600 R0488700 Spacer, Inner 2 1 1 Slip Ring 2 1 1 Hex Nut, 2 2 1 1 Cable Tie 1 1 1 Bulkhead Fitting -- 1 1 Gasket, 3.25 x .06 -- 1 1 Outer Spacer, Wide -- 1 -- O-Ring, Blue, -335 -- 1 1 Spacer, Outer, Narrow -- -- 1 Instructions 1 1 1 All trademarks used herein are the property of their respective owners. Page 8 Zodiac Pool Systems, Inc. H0332500- 6000 Condor Drive, Moorpark, CA, USA 93021  ã  800.822.7933  FAX 877.327.1403      Litho in U.S.A. © Zodiac Pool Systems, Inc. 0908
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