Daniel ™ Senior™ Orifice Fitting 2" -16""="

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Owner and operator manual P/N 3-9008-001, Rev R July 2016 Daniel ™ Senior™ Orifice Fitting 2 -16 2 - 16 150-1500 / 2 -12 2500 Flow Lifecycle Services for…

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Owner and operator manual P/N 3-9008-001, Rev R July 2016 Daniel ™ Senior™ Orifice Fitting 2 -16 2 - 16 150-1500 / 2 -12 2500 Flow Lifecycle Services for Daniel products Location Telephone number Fax number North America/Latin America +1.713.467.6000 +1.713.827.4805 Flow Lifecycle Services for Daniel products +1.713.827.6314 +1.713.827.6312 USA (toll free) +1.888.356.9001 +1.713.827.3380 Asia Pacific (Republic of Singapore) +65.6777.8211 +65.6777.0947.0743 Europe (Stirling Scotland, UK) +44 (0)1786.433400 +44 (0)1786.433401 Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465 Daniel Measurement and Control, Inc. (Headquarters) 11100 Brittmoore Park Drive Houston, TX 77041 USA http://www.EmersonProcess.com Email ã Customer Service: tech.service@emersonprocess.com ã Customer Support: daniel.cst.support@emerson.com ã Asia-Pacific: danielap.support@emerson.com ã Europe: danielEMA.cst@emerson.com Return Material Authorization (RMA) A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the RMA form from the Support Services web page by selecting the link below. www.daniel.com/rma Signal words and symbols Pay special attention to the following signal words, safety alert symbols and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER! Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING! Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION! Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Notice is used to address safety messages or practices not related to personal injury. Important Important is a statement the user needs to know and consider. Tip Tip provides information or suggestions for improved efficiency or best results. Note Note is “general by-the-way” content not essential to the main flow of information. Important safety instructions Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel must strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation, operation, and maintenance. Daniel also urges you to integrate this manual into your training and safety program. BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS. WARNING! Failure to follow the installation, operation or maintenance instructions for a Daniel product could lead to serious injury or death from explosion or exposure to dangerous substances. To reduce the risk: ã Comply with all information on the product, in this manual, and in any local and national codes that apply to this product. ã Do not allow untrained personnel to work with this product. ã Use Daniel parts and work procedures specified in this manual. Product owners (Purchasers): ã Use the correct product for the environment and pressures present. See technical data or product specifications for limitations. If you are unsure, discuss your needs with your Daniel representative. ã Inform and train all personnel in the proper installation, operation, and maintenance of this product. ã To ensure safe and proper performance, only informed and trained personnel should install, operate, repair and maintain this product. ã Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.daniel.com. ã Save this instruction manual for future reference. ã If you resell or transfer this product, it is your responsibility to forward this instruction manual along with the product to the new owner or transferee. ã ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND TROUBLESHOOTING MANUAL(S) AND ALL PRODUCT WARNINGS AND INSTRUCTIONS. ã Do not use this equipment for any purpose other than its intended service. This may result in property damage and/or serious personal injury or death. Product operation (Personnel): ã To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the product. ã Follow all warnings, cautions, and notices marked on, and supplied with, this product. ã System should be designed to avoid over pressure conditions or exceeding maximum safe flow rate if meter losses measurement. ã Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.daniel.com. ã Read and understand all instructions and operating procedures for this product. ã If you do not understand an instruction, or do not feel comfortable following the instructions, contact your Daniel representative for clarification or assistance. ã Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes. ã Follow all instructions during the installation, operation, and maintenance of this product. ã Connect the product to the appropriate pressure and electrical sources when and where applicable. Never operate meter above the maximum working pressure stated on the nameplate. ã Ensure that all connections to pressure and electrical sources are secure prior to and during equipment operation. ã Use only replacement parts specified by Daniel. Unauthorized parts and procedures can affect this product's performance, safety, and invalidate the warranty. “Look-a-like” substitutions may result in deadly fire, explosion, release of toxic substances or improper operation. ã Save this instruction manual for future reference. Notice THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME. DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER. TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES. PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/ REGISTERED TRADEMARKS OF THESE COMPANIES. Warranty and Limitations 1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty. 2. LIMITATION OF REMEDY AND LIABILITY: Daniel shall not be liable for damages caused by delay in performance. The remedies of Buyer set forth in this agreement are exclusive. In no event, regardless of the form of the claim or cause of action (whether based in contract, infringement, negligence, strict liability, other tort or otherwise), shall Daniel's liability to Buyer and/or its customers exceed the price to Buyer of the specific goods manufactured or services provided by Daniel giving rise to the claim or cause of action. Buyer agrees that in no event shall Daniel's liability to Buyer and/or its customers extend to include incidental, consequential or punitive damages. The term “consequential damages” shall include, but not be limited to, loss of anticipated profits, revenue or use and costs incurred including without limitation for capital, fuel and power, and claims of Buyer's customers. Contents Contents Part I Plan Chapter 1 Introduction ..................................................................................................................3 1.1 Definition of Acronyms ............................................................................................................... 3 1.2 Purpose of this manual ................................................................................................................4 1.3 Product description .................................................................................................................... 4 1.4 Conditions and specifications ..................................................................................................... 6 1.5 Parts and materials lists ...............................................................................................................9 1.5.1 Trim options .................................................................................................................9 1.5.2 Daniel Senior Orifice Fitting sizes 2 - 8 150-900 ......................................................... 11 1.5.3 Daniel Senior Orifice Fitting sizes 10 -16 150-900 ......................................................20 1.5.4 Daniel Senior Orifice Fitting sizes 2 -8 1500 and 2 -6 2500 ....................................... 25 1.5.5 Daniel Senior Orifice Fitting sizes 10 - 16 1500 .......................................................... 31 1.5.6 Daniel Senior Orifice Fitting sizes 8 -12 2500 .............................................................36 Part II Install Chapter 2 General Information .................................................................................................... 43 2.1 Installation ................................................................................................................................43 2.1.1 Information prior to installation ................................................................................. 43 2.1.2 Storage ...................................................................................................................... 45 2.1.3 Preliminary Steps ....................................................................................................... 45 2.1.4 Severe service conditions ........................................................................................... 45 2.1.5 Corrosive service ........................................................................................................ 46 2.1.6 Low temperature service ............................................................................................46 2.1.7 Design considerations ................................................................................................ 47 2.1.8 Installation configurations ..........................................................................................48 Part III Operate Chapter 3 Commissioning ........................................................................................................... 53 3.1 Commission the Daniel Senior Orifice Fitting ............................................................................ 53 3.2 Commission the line pressure test ............................................................................................ 55 3.3 Orifice Plate Installation ............................................................................................................ 57 Part IV Maintain Chapter 4 Normal operation conditions .......................................................................................65 4.1 Maintenance .............................................................................................................................65 4.1.1 Recommendations for lubrication .............................................................................. 65 4.1.2 Lubrication .................................................................................................................65 4.1.3 Component exercise .................................................................................................. 67 4.2 Orifice plate installation and removal instructions .................................................................... 70 Owner and operator manual i Contents 4.2.1 Plate change procedure overview ...............................................................................70 4.2.2 Selecting an appropriate plate change procedure ...................................................... 72 4.2.3 Orifice plate change operation ................................................................................... 74 Chapter 5 Supplemental information ........................................................................................ 157 5.1 Recommended spare parts for a one-year operation ...............................................................157 5.2 Lubricant information ............................................................................................................. 158 5.3 Torque information ................................................................................................................ 162 ii Senior Orifice Fitting Plan Part I Plan Owner and operator manual 1 Plan 2 Senior Orifice Fitting Introduction 1 Introduction Topics covered in this chapter: ã Definition of Acronyms ã Purpose of this manual ã Product description ã Conditions and specifications ã Parts and materials lists 1.1 Definition of Acronyms Table 1-1: Acronyms and their definition Acronym Description AGA American Gas Association AISI American Iron and Steel Institute API American Petroleum Institute ANSI American National Standards Institute ASME American Society of Mechanical Engineers ASTM American Society of Testing and Materials GPA Gas Processors Association ISO International Organization of Standardization MSS Manufacturers Standardization Society of the Valve and Fittings Indus- try, Inc NACE NACE International (formerly National Association of Corrosion Engi- neers) MPMS API Manual of Petroleum Measurement Standards API-14.3 API-AGA joint flow measurement code (API MPMS Chapter 14, Section 3, Part 2:2000(R2011) - also AGA Report No. 3, Part 2 and GPA 8185-00, Part 2) ISO 5167 ISO flow measurement code (ISO 5167-2:2003(E)) U/S upstream D/S downstream DP differential pressure (ΔP) - differences of static pressures found on the U/S and D/S faces of an orifice plate during the flow measurement process CRS cold rolled steel CS carbon steel Owner and operator manual 3 Introduction Table 1-1: Acronyms and their definition (continued) Acronym Description SS stainless steel YP gold (yellow chromate) zinc plated ZP silver (clear chromate) zinc plated MAOP maximum allowable operating pressure NPSM national pipe straight mechanical thread NPT national pipe tapered thread HBR butadiene rubber HNBR hydrogenated nitrile-butadiene rubber NBR nitrile-butadiene rubber FFKM perfluoroelastomer rubber FKM fluoroelastomer rubber PTFE polytetrafluoroethylene SBR styrene-butadiene rubber TFE tetrafluoroehtylene 1.2 Purpose of this manual This manual provides guidance to owners and personnel in the installation, operation and maintenance of the Daniel™ Senior™ Orifice Fitting. To ensure safe and proper installation, operation and maintenance, it is imperative that product owners and operation personnel read and follow the information contained in this manual. 1.3 Product description The Daniel Senior Orifice Fitting is an orifice plate holding device that houses, and accurately positions, an orifice plate within a pipe or tube to measure fluid flow. It is one component of a flow measurement system. The Senior Orifice Fitting (Senior) is designed to: ã Position an orifice plate, concentric to flow moving through a pipeline, within API -14.3, Part 2 or ISO 5167 installation requirements. ã Allow personnel to remove and replace an orifice plate without disturbing the flow measurement system piping, with little, or no, interruption in service and without removing the Senior from the system. The orifice plate within a Senior restricts the fluid moving through a pipe. This restriction creates a change in static pipe pressure of the fluid. Instrumentation measure the difference in change of the fluid entering orifice plate bore, and once again after it exits the 4 Senior Orifice Fitting Introduction plate bore. This inst
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